Ford P-3500 Manuals

Manuals and User Guides for Ford P-3500. We have 1 Ford P-3500 manual available for free PDF download: Shop Manual

Ford P-3500 Shop Manual (43 pages)

Brand: Ford | Category: Trucks | Size: 18.64 MB

Group Index
3
Foreword
4
Truck Identification
5
Warranty Number
5
Model Designations
5
Registration Ratings
5
Assembly Plant Codes
6
Color Code
6
District Code
6
Transmission Code
6
Brakes Contents
7
General Brake Service Contents
7
Typical Hydraulic Brake System
7
Diagnosis and Testing
8
Preliminary Checks - Standard Hydraulic System
8
Diagnosis Guide - Standard Hydraulic Brakes
8
Diagnosis Guide - Power Brakes Vacuum Booster - Frame Mounted
9
Diagnosis Guide - Power Brakes Vacuum Booster - Dash Mounted
9
Vacuum Tests
10
Hydraulic Pressure Test
10
Preliminary Test - Power Brakes
10
Check Valve Test
10
Common Adjustments and Repairs
11
Brake Pedal Adjustment
11
Hydraulic System Bleeding
11
Manual Bleeding
11
Cleaning and Inspection
12
Repair
12
Brake Drum Refinishing
12
Brake Shoe Relining
12
Master Cylinder
13
Brake Drums and Linings
13
Brake Booster
13
F-And P-100 Series Brake Systems Contents
14
Description and Operation
14
Hydraulic Self-Adjusting Brake System
14
Self Adjusting Brake Assemblies
14
In-Truck Adjustments and Repairs
15
Removal and Installation
15
Brake Shoe Adjustment
15
Parking Brake Cable Adjustment
15
Rear Brake Drum Removal and Installation
16
Brake Shoe and Adjusting Screw Removal and Installation
16
Backing off Brake Adjustment
16
Retracting Spring Removal
16
Brake Carrier Plate - F-100 and P-100 Series Trucks Except 4-Wheel Drive - Front Removal and Installation
17
Adjusting Screw and Lever Identification
17
Axle Shaft Removal
17
Brake Carrier Plate - Trucks with 4-Wheel Drive - Front Removal and Installation
18
Master Cylinder Removal and Installation
18
Front Wheel Hub - 4-Wheel Drive
18
Brake Carrier Plate Removal or Installation
18
Parking Brake Equalizer to Control Assembly Cable Removal and Installation
19
Parking Brake Equalizer to Rear Wheel Cable Removal and Installation
19
Brake Pedal - F-100-250, P-100 Series Truck Removal and Installation
19
Brake Pedal - P-350 Thru 5000 Series Truck Removal
19
Major Repair Operations
20
Brake Pedal - P-350 Thru 5000 Series Truck Installation
20
Master Cylinder Disassembly
20
F-100 Brake Master Cylinder
20
Master Cylinder Assembly
21
P-100 Brake Master Cylinder
21
F-250 and F-350 and P-Series Brake Systems Contents
22
Parking Brakes
22
Duo-Servo Single Anchor Brake
22
Uni-Servo Single Anchor Brake
22
Parking Brake Adjustment - Cable Actuated Rear Wheel Parking Brakes
23
Anchor Pin Adjustment
23
Parking Brake Adjustment - Band-Type Parking Brakes
24
Dash-Mounted Booster Push Rod Adjustment
24
Front Brake Drum Removal and Installation
24
Typical Band Type Parking Brake
24
Single Anchor Brake Shoe Removal
25
Retracting Spring Removal and Installation
25
Duo-Servo Single Anchor Brake Assembly
25
Uni-Servo Single Anchor Brake Assembly
25
Two-Cylinder Brake Shoe Removal and Installation
26
Brake Carrier Plate - F-250 and 350 and P-Series Trucks Except F-250 Trucks with 4-Wheel Drive - Front Removal
26
Two Cylinder Brake
26
Brake Carrier Plate - F-250 and 350 and P-Series Trucks Except F-250 Trucks with 4-Wheel Drive - Front Installation
27
Master Cylinder - F-250 and F-350 Series Trucks Removal and Installation
27
Brake Master Cylinder Installed to Booster
27
Master Cylinder - P-Series Trucks Removal and Installation
28
Vacuum Boosters - Frame-Mounted Piston Type Removal and Installation
28
Vacuum Booster - Dash-Mounted-Diaphragm Type Removal and Installation
28
Band and Drum - (Band Type Parking Brake) Removal
29
Parking Brake Assembly
29
Band and Drum - (Band Type Parking Brake) Installation
30
Brake Pedal - F-250 and F-350 Series Trucks Removal and Installation
30
Brake Pedal - P-Series Trucks Removal and Installation
30
F-250 and F-350 Series Brake Pedal and Related Parts
30
Master Cylinder - F- and P-Series Trucks - Except F-350 Trucks Equipped with a Dash-Mounted Booster Disassembly and Assembly
31
Master Cylinder - F-350 Truck with Dash-Mounted Booster Disassembly
31
Typical Brake Master Cylinder F-250 Trucks
31
Master Cylinder - F-350 Truck with Dash-Mounted Booster Assembly
32
Vacuum Booster Frame Mounted - Piston Type Disassembly
32
F-350 Conventional Brake Master Cylinder - Typical of P-Series
32
F-350 Dash-Mounted Master Cylinder Disassembled
32
Vacuum Booster Frame Mounted - Piston Type Assembly
33
Master Cylinder Push Rod, Piston and Bushing Removal
33
Assembly of Seal and Bushing Components to Master Cylinder Push Rod
33
Master Cylinder Bushing Installation
33
Frame-Mounted Booster—Exploded View
34
Vacuum Piston, End Plate and Hydraulic Cylinder
35
Disassembled Vacuum Piston
35
Vacuum Booster Dash-Mounted - Diaphragm Type Disassembly
36
Assembly Ring Removal
36
Dash-Mounted Booster Disassembled
36
Bellows-To-Booster Body Engagement
37
Bellows Removal or Installation
37
Disassembly or Assembly—Reaction Components and Push Rod-To-Valve Hub
37
Disassembly or Assembly—Control Valve Components-To-Hub and Diaphragm
37
Vacuum Booster Dash-Mounted - Diaphragm Type Assembly
38
Vacuum Boosterframe-Mounted - Diaphragm Type Removal and Disassembly
38
Valve Operating Rod and Plunger Assembly
38
Vacuum Boosterframe-Mounted - Diaphragm Type Inspection and Assembly
39
Frame-Mounted—Diaphragm Type—Disassembled
39
Vacuum Boosterframe-Mounted - Diaphragm Type Installation
40
Specifications
41

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Ford P-3500 Shop Manual (43 pages)

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