Fliegl ZPW 160 BL Manuals

Manuals and User Guides for Fliegl ZPW 160 BL. We have 1 Fliegl ZPW 160 BL manual available for free PDF download: Operating Instructions Manual

Fliegl ZPW 160 BL Operating Instructions Manual (94 pages)

two-axle platform trailer, three-axle platform trailer

Brand: Fliegl | Category: Utility Vehicle | Size: 4 MB

Foreword
3
Table of Contents
6
Contents
6
Legal Notices
11
Machine Identification Data
12
EC Declaration of Conformity
13
User Instructions
14
Purpose of this Document
14
Locations in the Operating Instructions
15
Illustrations Used
15
Presentation of Safety Instructions
16
Product Liability
16
Duty to Inform
16
Basic Safety Instructions
17
Designated Use
18
Reasonably Foreseeable Misuse
19
Risks When Working with the Machine
19
Residual Risks
20
Obligations of the Operator
20
Obligations of Personnel
20
Qualification of Personnel
20
Personal Protective Equipment
21
Safety and Protective Devices
21
Emergency Stop Device
21
Description of Additional Safety and Protective Devices
21
In Case of Faulty Protective Devices
21
Testing Safety and Protective Devices
21
Workstation of Operating Personnel
22
Safety Distance from Overhead Lines
22
Machine Identification
22
Safety Instructions
24
Description of the Machine
25
Applications
25
Design Variants
25
Functional Description
25
Layout of the Trailer (ZPW/DPW)
26
Assemblies and Components
27
Equipment of Individual de Types
29
ZPW 80 Two-Axle Platform Trailer
29
ZPW 100 Two-Axle Platform Trailer
29
ZPW 140 Two-Axle Platform Trailer
29
ZPW 180 Two-Axle Platform Trailer
30
ZPW 120 B Two-Axle Platform Trailer
30
ZPW 160 BL Two-Axle Platform Trailer
30
DPW 210 Three-Axle Platform Trailer
30
DPW 240 Three-Axle Platform Trailer
31
DPW 180 B Three-Axle Platform Trailer
31
DPW 210 BL Three-Axle Platform Trailer
31
DPW 210 B Dolly Three-Axle Platform Trailer
31
Dimensions and Weights
32
Transport and Installation
33
Transporting the Machine
33
Supply and Installation
33
Adjusting the Tractor Drawbar Height
33
Establishing the Electrical Connection
34
Compressed Air Supply
34
Establishing Hydraulic Connections
34
Start-Up
36
First-Time Start-Up
36
Check before Start-Up
36
Restarting
36
Preparation and Setup
37
Drawbar
37
Overrun Brake Mechanism
37
Compressed Air Brake System with Manual Control Valve
38
Compressed Air Brake System with Automatic Load-Dependent Brake Force (ALB)
38
Hydraulic Brake (Option Not for Germany)
40
Hydraulic Brake with Control Device
40
Hydraulic Brake System
41
Electrical Systems
41
Lighting Connection
41
Control Unit Connection
41
Use and Operation
42
Trailer Operation
42
Before Operation
42
Setting up the Trailer Coupling on the Towing Vehicle
42
Coupling the Trailer
42
Hydraulic Connections
43
Conducting a Trial Run
44
Uncoupling the Trailer
44
Working with the Machine
44
General Safety and Operating Instructions
44
Loading the Trailer
45
Emptying the Trailer
45
Using the Bale Retaining Grids
45
Hydr. Folding Load Securing Device
46
Control Elements
46
Control Unit
46
Locking Tube
46
Functions of the Bale Retaining Grid
47
Moving the Grid up or down
47
Extending the Grid to the Side
47
Folding the Grid Open or Closed
48
Procedure for Closing
48
Adjusting the Retainers of the Lateral Grid
48
Equipment
49
Floor
49
Steel Plate Floor, Galvanised
49
Coated Plywood Floor (Optional)
49
Flange Coupling
49
Fifth-Wheel Plate (DPW 210 B Dolly)
49
Assemblies
50
Bodies (Optional)
50
Slot-In Stanchions
50
Bale Retaining Grid
50
Variable Load Securing Device
50
Bulkhead
51
Other Body Versions
51
Lights (Optional)
51
Side Marker Lights, Right and Left, Yellow
51
Clearance Lights, Rear Red, Front White
51
Trailer Couplings (Optional)
51
Mechanical Trailer Coupling
51
Self-Operational Trailer Coupling
51
Service and Maintenance
52
Customer Service
52
Replacement Parts
52
Fliegl VIN (Vehicle ID Number) and Type Plate
53
Operational Maintenance
54
General Instructions for Maintenance
54
Cleaning the Vehicle
55
Lubrication
56
Tyres and Wheels
56
Troubleshooting and Fault Elimination
58
List of Warning and Fault Signals
58
Decommissioning
59
Temporary Shutdown
59
Storage Conditions
59
Disassembly and Final Shutdown
60
Scrapping and Recycling
60
Brake System
61
Electrical System
62
Contact Assignment Plan - 12 V
62
Rear Light Model
62
Axles
63
Axle Assemblies
63
BPW Axles
63
BPW Axle Types
64
ADR Axles
68
Maintenance Instructions
68
Personal Protection
69
Unstable Vehicles
69
Parts that Become Hot
69
Hydraulic Circuit, Air or Oil under Pressure
69
Risks Associated with Fire, Smoke, Toxic Gas and Irritants
69
Asbestos
69
Environmental Protection
70
Axles, Maintenance and Adjustment
71
Tension of the Wheel Nuts
72
Checking the Tension of the Hub Covers
72
Adjusting the Play of the Hub Bearings
73
Lubrication of the Hub Bearing
73
Replacing the Hub Bearings
75
Electrical System
76
Brakes, Maintenance and Adjustment
76
FAD Axles
80
Maintenance Schedule
80
Appendix
85
Operating Instructions for Engine and Hydraulic Oil
85
Operating Instructions for Agricultural Tractor
86
Maintenance
86
Operating Instructions for Working Outdoors
87
Operating Instructions for High-Pressure Cleaner
88
Operating Instructions for Skin Protection
89
Operating Instructions for Ladder
90
Index
91

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