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Manuals and User Guides for FLENDER ELPEX-S. We have
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FLENDER ELPEX-S manual available for free PDF download: Assembly And Operating Instructions Manual
FLENDER ELPEX-S Assembly And Operating Instructions Manual (80 pages)
Brand:
FLENDER
| Category:
Industrial Equipment
| Size: 1.1 MB
Table of Contents
Table of Contents
3
Introduction
11
Legal Information
11
About These Instructions
12
Text Attributes
12
Copyright
13
Safety Instructions
15
General Information
15
Table 2-1 General Warnings
16
Intended Use
17
Safety Instructions for a Coupling for Use in Potentially Explosive Atmospheres
17
Marking
17
Conditions of Use
18
Table 2-2 Temperature Classes (TX) for Explosive Atmospheres as a Result of Gases, Vapours or
18
General Warning Notices
19
Table 2-3 Maximum Surface Temperature (TX) for an Explosive Atmosphere as a Result of Dust/Air
19
Description
21
Figure 3-1 Types ESN, ESNR, EST, ESD, ESDR, ESNW and ESDW
23
Application Planning
25
Transport of the Coupling
25
Storage of the Coupling
25
Figure 4-1 Transport Symbols
25
Table 4-1 Types of Preservative Agents for Long-Term Storage
26
Assembling
27
Preparatory Work
27
Milling the Finished Bore
28
Table 5-1 Recommended Assigned Fits for Bores with Parallel Key Connection
28
Mill the Parallel Keyway
29
Machining an Axial Locking Mechanism
29
Figure 5-1 Tolerances for Finished Bore
29
Table 5-2 Tapped Hole, Tightening Torque and Width Across Flats
30
Figure 5-2 Diameter and Axial Position of the Tapped Hole in the Hub
30
Balancing the Coupling
31
Figure 5-3 Position of the Balancing Bore for Single-Plane Balancing
31
Assembling the Coupling
32
Figure 5-4 Position of the Balancing Bore for Two-Plane Balancing
32
Mounting Coupling Parts 1 (1) and 2 (2) with Shaft and Hub Connected by a Parallel Key
33
Mounting Coupling Parts 1 (1) and 2 (2) with Shaft and Hub Connected by a Pressurised Oil Interference Fit
34
Mounting Rubber Disk Element 5 (5) on the Shaft for Type EST Using a TAPER Clamping Bush with a Parallel Key
35
Mounting Coupling Part 3 (3) with a Flanged Connection
35
Mounting the One-Part Coupling Part 3 (3)
36
Mounting the Two-Part Coupling Part 3 (3)
36
Aligning the Coupling
36
Purpose of Alignment
36
Possible Misalignment
37
Axial Misalignment
37
Angular Misalignment
37
Radial Misalignment
37
Figure 5-5 Possible Misalignment
37
Commissioning
39
Operation
41
Normal Operation of the Coupling
41
Fault - Causes and Correction
41
Procedure in the Event of Malfunctions
41
Identifying the Fault Cause
41
Possible Faults
42
Possible Causes
43
Unsuitable Coupling
43
Assembly-Related Causes
43
Table 7-1 Table of Faults
43
Maintenance-Related Causes
44
Specific Assembly-Related and Maintenance-Related Causes
44
Resolving Faults
44
Replacing Wearing Parts
44
Correcting the Changed Alignment
44
Maintenance
47
Maintenance Intervals
47
Maximum Permissible Wear
48
Replacing Wearing Parts
48
Table 8-1 Maintenance Intervals
48
Replace Rubber Disk Elements 5 (5) And/Or 6 (6) on Types ESNR, ESDR, ESNW and ESDW
49
Replace Rubber Disk Elements 5 (5) And/Or 6 (6) on Types ESN and ESD
49
Replacing Rubber Disk Element 5 (5) on Type EST
49
Removing Coupling Parts 1 (1), 2 (2), 3 (3) or the Rubber Disk Element 5 (5) of Type EST
49
Removing Coupling Part 1 (1) or 2 (2) with Shaft and Hub Connected by a Parallel Key
50
Removing Coupling Part 1 (1) or 2 (2) with Shaft and Hub Connected by a Pressurised Oil Interference Fit
51
Removing Rubber Disk Element 5 (5) on Type EST Using a TAPER Clamping Bush with a Parallel Key
53
Removing Coupling Part 3 (3) with a Flanged Connection
53
Service and Support
55
Contact
55
Disposal
57
Spare Parts
59
Ordering Spare Parts
59
Spare Parts Drawing and Spare Parts List
60
Spare Parts Drawing
61
Figure 11-1 Spare Parts Drawing for Types ESN, ESNR, EST, ESD, ESDR, ESNW and ESDW
61
Spare Parts List
62
Table 11-1 Spare Parts List for Types ESN, ESNR, EST, ESD, ESDR, ESNW, ESDW
62
Technical Data
63
Geometry Data and Weights
63
Dimension Drawing of Type ESD
63
Figure A-1 Type ESD
63
Technical Data of Type ESD
64
Table A-1 Geometry Data and Weights of Type ESD
64
Dimension Drawing of Type ESDR
65
Technical Data of Type ESDR
65
Figure A-2 Type ESDR
65
Dimension Drawing of Type ESN
66
Table A-2 Geometry Data and Weights of Type ESDR
66
Figure A-3 Type ESN
66
Technical Data of Type ESN
67
Table A-3 Geometry Data and Weights of Type ESN
67
Dimension Drawing of Type ESNR
68
Technical Data of Type ESNR
68
Figure A-4 Type ESNR
68
Table A-4 Geometry Data and Weights of Type ESNR
69
Dimension Drawing of Type ESNW
70
Technical Data of Type ESNW
70
Table A-5 Geometry Data and Weights of Type ESNW
70
Figure A-5 Type ESNW
70
Dimension Drawing of Type ESDW
71
Technical Data of Type ESDW
71
Table A-6 Geometry Data and Weights of Type ESDW
71
Figure A-6 Type ESDW
71
Dimension Drawing of Type EST
72
Technical Data of Type EST
72
Figure A-7 Type EST
72
Permissible Deviations for the Clearances A, S, LG, T, LX
73
Table A-7 Geometry Data and Weights of Type EST
73
Table A-8 Permissible Deviations for the Clearances
73
Shaft Misalignment Values During Operation
74
Table A-9 Maximum Permissible Shaft Misalignment Values During Operation
74
Table A-10 Correction Factor
74
Tightening Torques and Widths A/F
75
Tightening Torques and Widths A/F for the Screw Connection of Coupling Part 3 (3) to the Motor Flywheel
75
Table A-11 Tightening Torques for Bolt Connection of Coupling Part 3 (3) with the Motor Flywheel
75
Tightening Torques and Widths A/F for the Screws 25, 125, 31
76
Tightening Torques and Widths A/F for Set Screws 310
76
Table A-13 Tightening Torques for the Screws 310
76
Tightening Torques and Widths A/F of Screws for the TAPER Clamping Bushes (105)
77
Tightening Procedure
77
Rubber Disk Elements 5 (5) And/Or 6 (6)
77
Use and Storage of the Rubber Disk Elements 5 (5) And/Or 6 (6)
77
Table A-14 Tightening Torques and Widths A/F of Screws for the TAPER Clamping Bushes (105)
77
Table A-15 Tightening Procedure
77
ELPEX-S Rubber Disk Elements 5 (5) And/Or 6 (6)
78
Table A-16 ELPEX-S Rubber Disk Elements
78
Declaration of Conformity
79
EU Declaration of Conformity
79
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