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MST 140i
Firepower MST 140i Manuals
Manuals and User Guides for Firepower MST 140i. We have
2
Firepower MST 140i manuals available for free PDF download: Service Manual, Operating Manual
Firepower MST 140i Service Manual (112 pages)
3-IN-1 Multi Process Welding Systems
Brand:
Firepower
| Category:
Welding System
| Size: 30 MB
Table of Contents
Table of Contents
4
Safety Instructions and Warnings
7
Arc Welding Hazards
7
General Safety Information for Firepower CS Regulator
11
Principal Safety Standards
13
Symbol Chart
14
Precautions de Securite en Soudage a L'arc
15
Dangers Relatifs Au Soudage À L'arc
15
Informations Générales de Sécurité
20
Principales Normes de Securite
22
Graphique de Symbole
23
Introduction
25
How to Use this Manual
25
Equipment Identification
25
Receipt of Equipment
25
Description
25
Transportation Methods
25
User Responsibility
26
FIREPOWER MST 140I Portable System Package (Part No. 1444-0870)
26
Safety and Installation
27
Duty Cycle
27
Specifications
28
Environment
29
Location
29
Ventilation
30
Electricity Supply Voltage
30
Electromagnetic Compatibility
32
Firepower Flowmeter/ Regulator
33
Volt-Ampere Curves
35
Operation
37
Power Source Controls, Indicators and Features
37
Attaching the Firepower 140A MIG Gun
44
Inserting Wire into the Wire Feed Mechanism
45
Installing 4" (100Mm) Diameter Spool
46
Installing 8" (200Mm) Diameter Spool
47
Feed Roller Pressure Adjustment
48
Changing the Feed Roll
48
Wire Reel Brake
49
Flowmeter/ Regulator Operation
50
Setup for MIG (GMAW) Welding with Gas Shielded MIG Wire
51
Setup for MIG (FCAW) Welding with Flux Core (Gasless) Wire
53
Setup for LIFT TIG (GTAW) Welding
55
Setup for STICK (SMAW) Welding
57
Section 5
59
Theory of Operation
59
Inverter Design
59
Section 6
61
Troubleshooting
61
Pre-Power up Checks
61
Tools Needed for Troubleshooting and Servicing
61
Case Removal
65
Clear Protective Sheet Removal
66
Visually Inspect
66
Preliminary DC Bus Measurement of the Main PCB1
67
Check Main on / off Switch
69
Check Main Input Rectifier
69
DC Bus Voltage Measurement
70
PCB Connectors
71
DIP Switch Settings, Control PCB2
80
Calibration
81
Main Circuit Description
84
Circuit Diagram
86
Section 7
87
Disassembly Procedure
87
Safety Precautions for Disassembly
87
Control PCB2 Removal
88
Display PCB3 Removal
89
Front Panel Assembly Removal
91
Rear Panel Removal
92
ON/ off Switch SW1 and Power Cord Removal
93
Base Panel Removal and Main PCB1 Disassembly
94
Section 8
95
Assembly Procedures
95
Installing Base Panel
95
Installing Rear Panel
96
Installing Front Panel
97
Installing Control PCB2 and Clear Protective Sheet
99
Installing Case
101
Section 9: Key Spare Parts
103
Firepower 140A MIG Gun Parts
103
Power Source
104
Hardware List
106
Section 10
109
Options and Accessories
109
Warranty Schedule
111
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Firepower MST 140i Operating Manual (92 pages)
3-IN-1 Multi Process Welding Systems
Brand:
Firepower
| Category:
Welding System
| Size: 15 MB
Table of Contents
Table of Contents
4
Section 1: Safety Instructions and Warnings
7
Arc Welding Hazards
7
General Safety Information for Victor CS Regulator
11
Principal Safety Standards
12
Symbol Chart
13
Precautions de Securite en Soudage a L'arc
14
Dangers Relatifs Au Soudage À L'arc
14
Informations Générales de Sécurité
18
Principales Normes de Securite
20
Graphique de Symbole
21
Declaration of Conformity
22
Section 2: Introduction
23
How to Use this Manual
23
Equipment Identification
23
Receipt of Equipment
23
Description
23
Transportation Methods
23
User Responsibility
23
Firepower MST 140I Portable System Package (Part No. 1444-0870)
24
Duty Cycle
24
Specifications
25
Options and Accessories
26
Section 3: Installation, Operation and Setup
27
Environment
27
Location
27
Ventilation
27
Electricity Supply Voltage
27
Electromagnetic Compatibility
29
Firepower Flowmeter/ Regulator
30
Leak Testing the System
32
When You Finish Using the Flowmeter/Regulator
32
Storage of the Flowmeter/ Regulator
32
Power Source System Controls, Indicators and Features
33
Attaching the Firepower 140A MIG Gun
41
Inserting Wire into the Wire Feed Mechanism
42
Installing 4" (100Mm) Diameter Spool
43
Installing 8" (200Mm) Diameter Spool
44
Feed Roller Pressure Adjustment
45
Changing the Feed Roll
45
Wire Reel Brake
46
Flowmeter/ Regulator Operation
47
Setup for MIG (GMAW) Welding with Gas Shielded MIG Wire
47
Setup for MIG (FCAW) Welding with Flux Core (Gasless) Wire
49
Setup for LIFT TIG (GTAW) Welding
50
Setup for STICK (SMAW) Welding
52
Section 4: Basic Welding Guide
53
MIG (GMAW/FCAW) Basic Welding Technique
53
MIG (GMAW/FCAW) Welding Troubleshooting
58
Stick (SMAW) Basic Welding Technique
61
Effects of Stick Welding Various Materials
62
Stick (SMAW) Welding Troubleshooting
69
TIG (GTAW) Basic Welding Technique
72
TIG (GTAW) Welding Problems
74
Section 5: Power Source Problems and Routine Service Requirements
77
Power Source Problems
77
Routine Service
79
Cleaning the Welding Power Source
80
Cleaning the Feed Rolls
80
Volt-Ampere Curves
80
Section 6: Key Spare Parts
81
Firepower 140A MIG Gun Parts
81
Power Source
82
Hardware List
84
Appendix
87
Appendix: Firepower Mst 140I Circuit Diagram
88
Firepower - Limited Warranty Terms
90
Warranty Schedule
91
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