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Firepower FP-90 Feed Mig Welder Manuals
Manuals and User Guides for Firepower FP-90 Feed Mig Welder. We have
1
Firepower FP-90 Feed Mig Welder manual available for free PDF download: Instruction Manual
Firepower FP-90 Instruction Manual (32 pages)
Gasless Welding System (FCAW)
Brand:
Firepower
| Category:
Welding System
| Size: 0.29 MB
Table of Contents
Table of Contents
3
Introduction
5
Safety Profile
5
Safety Information
5
Safety Symbols
5
General Welding Safety Instructions
7
Location
7
Personal Protection
7
Safety Instructions
7
Fire Prevention
7
Ventilation
8
Electromagnetic Compatibility
8
Health Hazards
8
Welder Specifications
8
Welder Operating Characteristics
9
Internal Thermal Overload Protection
9
Specifications for FP-90 Gasless Welding System (1444-0302)
9
Assembling the Welder
10
Welder Installation
10
Power Source Connection
10
Power Requirements
10
Connection to Power Source
10
Figure 1: Handle Installation
10
Extension Cords
11
Figure 2: Wire Installation
11
Installation of the Welding Wire
11
Welding Torch
12
Gasless Welding
12
Advantages of Gasless Welding
12
Figure 3: Polarity Preparation
13
Preparation for Welding
13
Welding Procedures
13
Replacement of the Wire Spool
13
Figure 4: Power Source
14
Welding Tips
14
General Operating Tips
14
Adjustment of the Power Source
14
Selecting Wire
15
Wire Diameter
15
Wire Spool Size
15
Selecting Welding Current Polarity
16
Preparing the Work Area
16
Setting up the Workpiece
16
Preparing the Joint
16
Figure 5: Work Area
16
Figure 6: Workpiece Preparation
17
Figure 7: Types of Weld Joints
17
Workpiece Clamp Connection
18
Tuning in the Wire Speed
18
Learning to Weld
19
Holding the Gun
19
Position the Gun to the Workpiece
19
Distance from the Workpiece
19
Figure 8: Gun Position, Angle a
19
Figure 9: Gun Position, Angle B
19
Laying a Bead
20
Moving the Gun
20
Types of Weld Beads
20
Figure 10: Gun Travel Direction
20
Welding Positions
21
Figure 11: Stringer Weld Bead
21
Figure 12: Weave Weld Bead
21
Figure 13: Flat Position Weld
21
Figure 14: Horizontal Position Weld
21
Figure 15: Vertical Position Weld
21
Figure 16: Overhead Position Weld
21
Multiple Pass Welding
22
Special Welding Methods
22
Spot Welding
22
Figure 17: Triple Pass V Butt Joint
22
Figure 18: Triple Pass Lap and T Weld Joints
22
Figure 19: Spot Weld Methods
22
Spot Welding Instructions
23
Additional Safety Information
24
Troubleshooting Information
25
Firepower FO-150 MIG-Gun Parts Listing
26
General Operating Tips
26
Troubleshooting Guide for Firepower FP-150 MIG Gun
26
Figure 20: FP-150 MIG Gun Assembly
26
Figure 21: FP-90 Parts Breakdown
27
Parts List
28
Figure 22: FP-90 Wiring Diagram
29
Firepower Limited Warranty
31
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