Fike EXP Manuals

Manuals and User Guides for Fike EXP. We have 1 Fike EXP manual available for free PDF download: Installation, Operation And Maintenance Manual

Fike EXP Installation, Operation And Maintenance Manual (117 pages)

System Controller

Brand: Fike | Category: Controller | Size: 9 MB

Table of Contents
3
1.0 Introduction
9
About this Manual
9
Product Support
9
Safety Information
9
Approvals
10
System Label
10
Table 1 - Label Parts
10
General Description
11
EXP System Configuration Example
12
Figure 1 - EXP System Overview
12
2.0 System Components
13
EXP Enclosure
13
Figure 2 - EXP Control Panel Front View
13
Table 2 - Enclosure Specifications
13
Enclosure Layout
14
Figure 3 - Typical EXP Enclosure Layout
14
Table 3 - Enclosure Components
14
Primary Boards
15
Main Controller (P/N 10-3018) Board Layout
15
Figure 4 - Main Controller Board Layout
15
Table 4 - Main Controller Components
16
Field Connection Board (P/N 10-3060) Layout
17
Figure 5 - Field Connection Board Layout
17
Table 5 - Field Connection Board Components
17
User Interface (P/N 10-3009) Layout
18
Figure 6 - User Interface, Operators View Layout
18
Figure 7 - User Interface, Board View Layout
19
Table 6 - User Interface Board Components
19
Mock Detector Input Board (P/N F0291482) Layout
20
Figure 8 -Mock Detector Input Board Layout
20
Table 7 - Mock Detector Input Board Components
20
Battery Monitor Board (P/N F0295332) Layout
21
Figure 9 -Battery Monitor Board Layout
21
Table 8 - Battery Monitor Board Components
21
Detector Input Boards
22
Class A, Non-Intrinsically Safe (P/N 10-3014) Detector Input Board Layout
22
Figure 10 -Class A, Non-Intrinsic Safe, Detector Input Board Layout
22
Table 9 - Class A, Non-Intrinsic Safe, Detector Input Board Components
22
Class B, Non-Intrinsically Safe (P/N F0291448) Detector Input Board Layout
23
Figure 11 -Class B, Non-Intrinsic Safe, Detector Input Board Layout
23
Table 10 - Class B, Non-Intrinsic Safe, Detector Input Board Components
23
Relay Boards
24
Five Status Relay Board (P/N 10-3016) Layout
24
Figure 13 - Five Status Relay Board Layout
24
Table 12 - Five Status Relay Board Components
24
Five Status Safety Relay Board (P/N 10-3017) Layout
25
Actuator Field Modules (AFM)
25
Figure 14 - Five Status Safety Relay Board Layout
25
Table 13 - Five Status Safety Relay Board Components
25
Battery Cabinet
26
Table 14 - Battery Cabinet Specifications
26
3.0 Installation
27
Installation Precautions
27
Panel Mounting Location
28
Figure 15 - EXP Enclosure Dimensions (Carbon Steel Enclosure Shown)
28
Enclosure Preparation
29
Figure 16 - EXP Enclosure with Cable Glands, Typical Layout
29
Enclosure Mounting
30
Figure 17 - EXP Enclosure Mounting Dimensions (Back of Enclosure)
30
Figure 18 - Schneider Fixing Lug Attachment to the EXP Enclosure
30
Figure 19 - EXP Enclosure Attachment to the Mounting Surface (Carbon Steel Enclosure Shown)
31
Figure 20 - Fixing Lug Attachment to Channel (Schneider Lugs Shown)
31
Main Controller Installation
32
Figure 21 - Standoff Installation to Main Controller
32
Figure 22 - Main Controller Connection to Field Connection Board
33
Detector Input Board Installation
34
Figure 23 - Standoff Installation to Five-Detector Input Board
34
Figure 24-Mock Detector Input Board
35
Figure 25-Mock Detector Input Board Removal
36
Figure 26 - Detector Input Board Installation (Separation Barrier Not Shown)
37
Second Detector Input Board Installation
38
Figure 27- Second Detector Input Board Installation
38
Detector Input Board Rotary Switch Settings
39
Figure 28- Detector Input Board Rotary Switch Settings (Typical)
39
Table 17 - Rotary Switch Settings, Class B Non-Intrinsically Safe
39
Safety Relay Board Installation
40
Figure 31 - Safety Relay Board Installation
40
User Interface Installation
41
Figure 32 - User Interface Installation
41
Table 18 - Setting EXP Network Panel Address
41
Battery Installation
42
7Ah and 12Ah Battery Installation
42
Figure 33 - Battery Installation (7Ah or 12Ah Batteries)
42
18Ah Battery Installation
43
Figure 34 - Battery Installation (18Ah Batteries)
43
35Ah Battery Installation
44
Figure 35 - Battery Installation (35Ah Batteries)
44
44Ah Battery Installation
45
Figure 36 - Battery Installation (44Ah Batteries)
45
Battery Cabinet Installation
46
Figure 37 - Battery Shelf Installation in Battery Cabinet
47
4.0 Electrical Installation
48
Field Wiring Testing
48
Enclosure Wire Separation
48
Figure 38 - Power Limited Versus Non-Power Limited Wire Separation
48
Main Controller Wiring
49
AC Power Wiring
49
Figure 39 - AC Terminal Location
49
Figure 40 - AC Line Power Connection
50
Table 19 - AC Power Specifications
50
24VAC Power Wiring (P41)
51
Figure 41 - 24VAC Terminal Location
51
Figure 42 - 24VAC Power Connection to Main Controller
52
Table 20 - 24VDC Power Input Specifications
52
Battery Wiring (P40)
53
Figure 43 - Battery Terminal Locations
53
Remote Battery Cabinet Wiring
54
Figure 44 - Standby Battery Connections
54
Table 21 - Standby Battery Circuit Specifications
54
User Interface Connections
55
Doc. P/N P22419 Page | I
55
Figure 45 - User Interface Connections
55
Disable Switch Wire Harness Connections
56
Figure 46 - Disable Switch Wire Harness Routing
56
Figure 47 - Panel-Mounted Zone Disable Switch Wiring
56
Table 22 - Zone Disable Switch Circuit Specifications
56
Mock Detector Input Board Wiring
57
Figure 48 - Mock Detector Input Board Wiring
57
Field Connection Board Wiring
58
Safety Relay Wiring (P1 - P5)
58
Figure 49 - Relay Terminal Locations
58
Figure 50 - Example Safety Relay Wiring
59
Table 23 - Safety Relay Circuit Specifications
59
Auxiliary Power Wiring - (P21 - Zone a & P25 - Zone B)
60
Figure 51 - Auxiliary Power Terminal Locations
60
Figure 52 - Auxiliary Power Wiring (A, B, C)
61
Table 24 - Auxiliary Power Circuit Specifications
61
Release Output Wiring (P22 - Zone a & P26 - Zone B)
62
Remote Zone Disable Switch Wiring (P24 - Zone a & P28 - Zone B)
62
Figure 53 - Release Output and Zone Disable Terminal Locations
62
Figure 54 - Release Output and Remote Disable Switch Wiring (Zone A/B)
63
Table 25 - Release Output and Zone Disable Circuit Specifications
64
Card Bus Communication Wiring (P23 - Zone a & P27 - Zone B)
65
Table 26 - Card Bus Communication Circuit Specifications
66
Remote Bus Communication Wiring (P30 & P31)
67
Table 27 - Remote Bus (Panel to Panel) Communication Circuit Specifications
68
Five-Detector Input Board Wiring (P11 Thru P15)
69
Table 28 - Detector Input Circuit Specifications
69
5.0 System Operation
72
Operational States
72
Monitor State
72
Electrical Fault State
72
Mechanical Fault State
73
Warning State
73
Alarm State
73
Release State
74
Release Operation
74
Panel Network
75
Zone Disable
76
6.0 User Interface Overview
77
Normal Screen
77
Off-Normal Screen
78
Zone Status Screen
79
System Status Indicators
80
System Control Buttons
80
Silence
80
Reset
81
Reset Zone a or B
81
Restart System
82
Event Messages
83
Event Types and Priorities
84
User Interface Menus
85
Main Menu
85
Event History
85
Post-Alarm History
86
Enter Access Code
87
Configure Menu
88
Change Date and Time
88
Change IP Address
89
Diagnostics Menu
89
Versions
90
Detectors Values
90
AFM Pressure Values
91
AFM Temperature
91
System Values
92
Pressure Data Status
92
AFM Input Values
93
Table 29 - Default AFM Field Input ADC Values
93
Service Menu
94
Save to USB Drive
94
Tests Sub Menu
95
Erase History
97
Erase Pressure Data
97
7.0 Inspection and Maintenance
98
Preventative Maintenance and Proof Test
98
Care and Cleaning
98
8.0 Repair and Return Authorization
99
9.0 Removal from Service
100
10.0 Parts List
101
Operational Posting
103
Battery Calculations
108
Appendix A - System Configuration Examples
111
Appendix B - Glossary of Terms
115

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