Fiat C10 Manuals

Manuals and User Guides for Fiat C10. We have 1 Fiat C10 manual available for free PDF download: Technical And Repair Manual

Fiat C10 Technical And Repair Manual (398 pages)

Brand: Fiat | Category: Engine | Size: 28 MB

Preliminary Remarks
5
Symbols - Warnings
5
General Warnings
6
General Warnings on the Electric System
8
Bonding and Screening
9
Conversions between the Main Units of Measurement of the International System and most Used Derived Quantities
10
Preface to User's Guideline Manual
11
Special Remarks
13
Table of Contents
17
F3Ae0684L*E906 - F3Ae0684P*E905
17
Section 1 - General Specifications
18
Right-Hand Side View
21
Front View
22
Rear View
22
Top View
23
Right Side View
24
Front Side View
25
Rear Side View
25
Top Side View
26
Views of the Engine (Only for Type: F3Ae0684N*E907)
27
Views of the Engine
30
Lubrication Diagram (Only for Type: F3Ae0684P*E904)
32
Lubrication Diagram (for Types: F3Ae0684P*E906 - F3Ae0684L*E906 - F3Ae0684P*E905)
33
Lubrication Diagram (Engines F3Ae0684N*E907)
34
Oil Pump
35
Overpressure Valve
35
Oil Pressure Control Valve
36
Heat Exchanger
36
Heat Exchanger (Only for Type: F3AE0684P*E904)
37
By-Pass Valve
38
Thermostatic Valve
38
Engine Oil Filters
38
Cooling
39
Description
39
Operation
39
Water Pump
41
Thermostat
41
Turbocharging
42
Egr Exhaust Gas Recirculation System
43
Internal Egr Acting on the Intake Valves
43
Section 2 - Fuel
46
Fuel Pump
49
Clearance Data
53
Mechanical Components
55
Engine Disassembly Assembly
57
Engine Disassembly Assembly
64
Engine Assembly
64
Engine Flywheel
66
Fitting Engine Flywheel
66
Fitting Camshaft
67
Fitting Pump-Injectors
68
Fitting Rocker-Arm Shaft Assembly
68
Camshaft Timing
69
Phonic Wheel Timing
71
Intake and Exhaust Rocker Play Adjustment and Pre-Loading of Rockers Controlling Pump Injectors
72
Firing Order
72
Engine Completion
73
Part Two
79
Electrical Equipment
79
Components on the Engine F3A (for All Types Except F3AE0684P*E904)
81
Components on the Engine F3A (Only for Type F3AE0684P*E904)
82
Components on the Engine F3A (Only for Type F3AE0684N*E907)
83
Components on the Engine F3A (Only for Type F3AE9687A*E001)
84
Block Diagram
85
EDC 7 UC31 Electronic Control Unit
86
EDC Control Unit PIN-OUT
87
Pump Injector
90
Engine Coolant Temperature Sensor
91
Fuel Temperature Sensor
92
Flywheel Pulse Transmitter
93
Alternator
96
Starting Motor
97
Pre/Post-Heating Resistance
98
Edc System Functions
99
Part Three - Troubleshooting
103
Preface
105
Methods of Diagnosis
106
Blink Code
106
Pt-01 Portable Tester
107
Main Functions
107
Test Parameters
107
Failure Codes
108
Section 3 - Industrial Application
111
General Characteristics
115
Valve Timing
116
Assembly Clearance Data
117
Cylinder Head - Valve Train
120
Engine Overhaul
123
Engine Removal at the Bench
123
Repair Operations
124
Cylinder Block
124
Checks and Measurements
124
Cylinder Liners
125
Replacing Cylinder Liners
126
Cylinder Liner Protrusion
126
Crankshaft
127
Measuring the Main Journals and Crankpins
128
Preliminary Measurement of Main and Big End Bearing Shell Selection Data
129
Selecting the Main and Big End Bearing Shells
130
Replacing the Timing Gear and Oil Pump
136
Checking Main Journal Assembly Clearance
136
Front Side
137
Checking Crankshaft End Float
137
Assembling the Engine on the Bench
138
Piston Connecting Rod Assembly
140
Piston Rings
142
Connecting Rods
143
Bushings
144
Mounting the Piston Rings
144
Fitting the Big End Bearing Shells
145
Fitting Connecting Rod - Piston Assemblies
145
In the Cylinder Liners
145
Checking Piston Protrusion
146
Checking the Planarity of the Head on the Cylinder Block
147
Checking Crankpin Assembly Clearance
147
Cylinder Head
147
Removing Valves
147
Removing Deposits and Checking the Valves
147
Valves
148
Valve Seats
148
Checking Clearance between Valve-Stem and Associated Valve Guide
149
Valve Guides
149
Replacing Injector Cases
149
Checking Injector Protrusion
151
Timing Gear
152
Camshaft Drive
152
Idler Gear Pin
152
Idler Gear
152
Twin Intermediate Gear Pin
152
Twin Idler Gear
152
Replacing the Bushings
152
Camshaft
153
Checking Cam Lift and Pin Alignment
153
Camshaft
154
Bushings
154
Valve Springs
156
Fitting Valves and Oil Seal
157
Rocker Shaft
157
Shaft
158
Rocker Arms
158
Tightening Torque
159
Safety Prescriptions
177
Prevention of Injury
177
During Maintenance
177
Preface to User's Guideline Manual
179
Special Remarks
181
General Specifications
185
Commercial Code
187
Views of Engine (for Types: F3Be0684H*E901 - F3Be0684G*E901)
189
Right-Hand Side View
189
Front View
190
Rear View
190
Top View
191
Views of Engine (Only for Type F3Be0684J*E902)
192
Views of Engine
195
F3Be9687A*E001 - F3Be9687B*E001
195
F3Be9687C*E001)
195
Lubrication Diagram
197
F3Be9687B*E001 - F3Be9687C*E001)
197
For Types: (F3BE0684G*E901 - F3BE0684H*E901)
198
Oil Pressure Control Valve
200
Heat Exchanger
200
By-Pass Valve
201
Thermostatic Valve
201
Engine Oil Filters
201
Cooling
202
Illustrative Diagram
202
Water Pump
203
Thermostat
203
Turbocharging
204
Egr Exhaust Gas Recirculation System
205
Internal Egr Acting on the Intake Valves
205
Early Closing System for the Intake Valves
206
(For Types F3Be0684H*E901 - F3Be9687A*E001 - F3Be9687B*E001 - F3Be9687C*E001)
206
Industrial Application
213
Clearance Data
215
Part One
217
Mechanical Components
217
Assembling and Disassembling the Engine
219
Engine Flywheel
228
Fitting Engine Flywheel (for Types: F3BE0684H*E901 - F3BE0684G*E901)
228
Fitting Engine Flywheel
228
F3Be9687A*E001 - F3Be9687B*E001
228
F3Be9687C*E001)
228
Fitting Pump-Injectors
230
Fitting Rocker-Arm Shaft Assembly
230
Phonic Wheel Timing
233
Intake and Exhaust Rocker Play Adjustment and Pre-Loading of Rockers Controlling Pump Injectors
234
Engine Completion
236
Part Two
243
Electrical Equipment
243
F3Be0684J*E902)
246
Block Diagram
248
EDC 7 UC31 Electronic Control Unit
249
EDC Control Unit PIN-OUT
250
Injector Pump
253
Engine Coolant Temperature Sensor
254
Fuel Temperature Sensor
255
Flywheel Pulse Transmitter
256
Distribution Pulse Transmitter
257
F3Be0684G*E901)
259
Alternator (for Type: F3BE0684J*E902)
260
Alternator (for Types: F3BE9687A*E001 - F3BE9687B*E001 - F3BE9687C*E001)
261
Starting Motor
262
Pre/Post-Heating Resistance
263
Edc System Functions
264
Part Three - Troubleshooting
267
Methods of Diagnosis
269
Preface
270
Pt-01 Portable Tester
271
Main Functions
271
Test Parameters
271
Failure Codes
272
Section 3 - Industrial Application
275
General Characteristics
279
Valve Timing
280
Cylinder Head - Valve Train
284
Engine Overhaul
287
Engine Removal at the Bench
287
Repair Operations
288
Cylinder Block
288
Checks and Measurements
288
Cylinder Liners
289
Replacing Cylinder Liners
290
Removal
290
Assembly and Checking Protrusion
290
Crankshaft
291
Measuring the Main Journals and Crankpins
292
Preliminary Measurement of Main and Big End Bearing Shell Selection Data
293
Selecting the Main Bearing and Big End Bearing Shells
294
Checking Main Journal Installation Clearance
300
Checking Crankshaft End Float
301
Assembling the Engine on the Bench
302
Diagram Showing the Underblock Fixing Screws Tightening Order
303
Piston Connecting Rod Assembly
304
Piston Rings
306
Connecting Rod
307
Checking Connecting Rod Alignment
308
Mounting the Connecting Rod - Piston Assembly
308
Mounting the Piston Rings
308
Fitting the Connecting Rod-Piston Assembly into the Piston Liners
309
Piston Protrusion Check
309
Checking Assembly Clearance of Big End Pins
310
Cylinder Head
310
Valve Removal
310
Checking the Planarity of the Head on the Cylinder Block
310
Removing Deposits and Checking the Valves
310
Valve
311
Valve Guides
311
Replacing of Valve Guides
312
Replacing - Reaming the Valve Seats
312
Replacing Injector Holder Cases
312
Removal
312
Assembly
313
Checking Injector Protrusion
314
Camshaft
315
Checking Cam Lift and Pin Alignment
315
Bushings
316
Replacing Camshaft Bushes Using Beater 99360499
317
Removal
317
Assembly
317
Valve Springs
318
Fitting the Valves and Oil Seal Ring
318
Rocker Shaft
319
Shaft
319
Rocker
319
Timing Gear
320
Camshaft Drive
320
Idler Gear Pin
320
Idler Gear
320
Twin Intermediate Gear Pin
320
Twin Idler Gear
320
Replacing the Bushings
320
Tightening Torque
321
General Specifications
345
Views of Engines
348
Lubrication
351
Cooling
352
Description
352
Operation
352
Cooling System Diagram
352
Fuel Feed
353
F2B Engine Fuel Supply Pump
354
Turbocharging
355
F3A General Characteristics
361
Valve Timing
362
Cylinder Head - Valve Train
366
F3B General Characteristics
369
F3B Assembly Clearance Data
371
Engine Connection and Disconnection from the Radiator
377
Removal
377
Refitting
377
Engine Assembly/Disassembly
378
F2B Engine Disassembly
378
F2B Engine Assembly
381
F3B Engine Disassembly
381
F3B Engine Assembly
384
Maintenance Planning
385
Maintenance Planning
387
Recovery
387
Inspection And/Or Maintenance Interventions
387
Checks Not Included in Maintenance Planning-Daily Checks
388
Maintenance Procedures
388
Checks and Controls
388
Principle Electrical Diagram
392
Key to Components
393
Function Symbols for the Control Panel
393
Engine Interface Box
394
Description
394
List of Components
394
Connectors
395

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