Ferrari Dino 308 GT4 Manuals

Manuals and User Guides for Ferrari Dino 308 GT4. We have 1 Ferrari Dino 308 GT4 manual available for free PDF download: Workshop Manual

Ferrari Dino 308 GT4 Workshop Manual (210 pages)

Brand: Ferrari | Category: Automobile | Size: 7.65 MB

Section Index
2
General Information
3
Main Specifications
5
Performances
6
Braking Distance
6
Acceleration
6
Dimensions
6
Refuelling
7
Identification Particulars
8
Engine
9
Longitudinal Section of Engine
10
Engine: Main Specifications
11
Engine Trouble Diagnosis and Remedies
13
Engine Does Not Start
13
Engine Stalls
13
Engine Lacks Power
14
Engine Misses at High Speeds
15
Engine Misfires in Acceleration
15
Noisy Tappets and Valves
16
Noisy Connecting Rod Pins
17
Excessive Oil Pressure
17
Too Low Oil Pressure
17
Engine: Crankcase and Liners
19
Checking Main Bearings
19
Cylinder Liners
20
Engine: Pistons - Connecting Rods
21
Cleaning Pistons and Connecting Rods
23
Checking Piston Ring Ends Clearance
23
Assembling Piston Rings
23
Checking Connecting Rods
23
Checking Connecting Rod Parallelism
24
Connecting Rod/Piston Assembly Diagram
24
Big End Bearings
25
Main Data of Connecting Rods, Bearing and Crankpin
25
Crankshaft - Main Bearings Specifications
26
Checking and Refacing Journals and Crankpins
27
Checking Crankshaft End Float
27
Checking Oil Seals
28
Checking Mainshaft Bearing
28
Balancing
28
Cylinder Head Specifications
29
Checking Cylinder Heads
31
Cylinder Heads Cleaning and Checking
31
Dismantling and Checking Valves
31
Checking Valve Springs
32
Main Data of Valve Seats
32
Valve Mechanism Specifications
33
Main Data of Camshafts
33
Checking and Setting Valve Clearance
34
Clearance Adjustment - Removing Pads
34
Layout of Camshaft Drive
35
Exact Belt Tension
36
Timing Belt Idler Diagram
36
Engine: Reassembling
37
Diagram of Cylinder Heads Tightening Order
38
Timing Checking Diagram
38
Zero Setting of Dial Gauge
39
Valve Clearance - Diagram
39
Engine: Ignition Timing
40
Flywheel Marks for Ignition Timing
40
Engine Bench Test and Running-In
41
Diagram of Distributor Electric Connection
41
Lubrication Cooling Fuel System
43
Engine Lubrication Diagram
44
Engine: Lubrication
45
Main Data of Oil Pump
45
Engine Lubrication - General Information
46
Pressure and Temperature
46
Oil Checking and Replacement
46
Precautions for Use of Different Oil Brands
46
Oil Pump Cleaning and Checking
47
Cranckase Emission Control System
48
Engine Cooling - Main Specifications
49
Cooling System Diagram
50
Water Pump Diagram
50
Cooling System Cleaning and Checking
51
Water Pump and Alternator Belt Diagram
51
Belt Tension - Manual Tensioning
51
Tensioning by Tensiometer B
51
Radiator
52
Expansion Tank
52
Thermostatic Valve
52
Filling the Cooling System
52
Electric Fans
53
Instructions for Winter Time
53
Fuel System
54
Filter and Air Intake
54
Cleaning and Replacing the Filter
54
Fuel Pump and Filters
54
Diagram of Fuel System
55
Fuel Pump and Filters Diagram
55
Carburettors
55
Carburettors Trouble Diagnosis and Remedies
56
Fuel System Operating Information
58
Normal Running
58
Idle Speed - Progression
58
Acceleration and Fuel System
59
Starting
59
Carburettors Setting Data
60
Float Level Adjustment
60
Fuel System: Synchronization and Adjustment
61
Clutch/Gearbox/Rear Axle
63
Clutch Main Specifications
64
Main Data of Helper Spring
64
Clutch Troubles Diagnosis and Remedies
65
Clutch - General Information
67
Clurch Repair Instructions
68
Adjustment of Clutch Control
68
Engine Flywheel
69
Cluch Driven Plate
69
Pressure Plate
69
Clutch Control Diagram
69
Gearbox Main Specifications
70
Gearbox Ratios
70
Gearbox Trouble Diagnodis and Remedies
71
Noisy Gearbox
71
Difficult Gearshifting
71
Gears Jumping out of Mesh or Meshing Incorrectly
71
Gearbox - General Information
72
Synchronizers Diagrams
72
Gears Check
73
Synchronizers Check
73
Section of Gearbox Assembly
75
Gearbox Assembling
76
Adjustment of Gearbox Linkage
77
Gearbox Controls View
77
Rear Axle General Information
78
Rear Axle Main Specifications
78
Rear Axle Diagnosis and Remedies
79
Noisy Differential
79
Noise When Pulling
79
Noise on Overrun/Noise on Bends
79
Rear Axle Check
81
Bearing Preloading
81
Axle-Shafts Check
82
Steering
83
Steering Diagrams
84
Steering Main Specifications
85
Steering Trouble Diagnosis and Remedies
86
Jerky Steering
86
Front Wheel Shimmy
86
Side-Skidding on Curve/Car Pull to One Side
86
Hard Steering
87
Tires Squeal on Curves
87
Steering General Information
88
Steering Maintenance
88
Pinion Maintenance
88
Rack Maintenance
88
Front Suspension
89
Front Suspension General Information
90
Front Suspension Main Specifications
90
Front Suspension Trouble Diagnosis and Remedies
91
Wheel Tramp
91
Excessive Tire Wear
91
Noisy Suspension
92
Car Pulls to One Side
92
Wheel Shimmy
92
Cross Section through Wheel and Front Suspension
93
Checking Suspension Components
94
Flexible Bushings Connecting Wishbones to Chassis
94
Ball Joints for Steering Knuckles
94
Checking and Adjusting Taper Roller Bearings
95
Checking and Adjusting Wheel Setting
95
Camber Angle
96
Toe-In
96
Caster Angle
97
Kingpin Angle
97
Rear Suspension
98
Cross Section through Wheel and Rear Suspension
99
Rear Suspension General Information
100
Rear Suspension Main Specifications
100
Rear Suspension Trouble Diagnosis and Remedies
101
Squeaks, Knocks or Other Noises
101
Irregular or Excessive Tire Wear
101
Wheel Spindle
102
Suspension Control Arms Checkings
102
Wrong Suspension Setting on One Wheel
102
Hydraulic Shock Absorbers Main Specifications
104
Hydraulic Shock Absorbers Trouble Diagnosis and Remedies
107
Noisy Operation
107
Variations in Damping Action
107
Compression Travel
107
Return Travel - Expansion
109
Shock Absorbers Setting
110
Front/Rear Shock Absorbers Rating Diagrams
111
Brakes, Wheels and Tires
112
Diagram of Braking System
113
Brakes: General Information
114
Front Brakes Main Specifications
114
Rear Brakes Main Specifications
115
Brakes Trouble Diagnosis and Remedies
115
Brake Pedal Jammed
115
Brake Pedal too Soft - Spongy
115
Pedal Travel too Long, but Braking Not Spongy
116
Brakes Still Applied When Pedal Has Been Released
116
Brakes too Hard
116
Unbalanced Brakes
117
Irregular Brake Pads Wear
117
Weak Braking Action
117
Creaking and Hissing
117
Brake System Description
118
Front Brake Pull to One Side under Strong Braking Action
118
Dragging Brakes
118
Emergency and Parking Brake
119
Diagram of Hand Brake Control
119
Bleeding the Hydraulic Brake System
120
Adjustment of Brake Pedal Free Travel
120
Clearance of Brake Booster Push Rod - Diagram
121
Brakes: Main Maintenance Services
122
Changing Brake Pads
122
Wheels and Tyres Main Specifications
124
Wheels and Tyres Trouble Diagnosis and Remedies
124
Excessive Tyre Wear
124
Irregular Tyre Wear
124
Wheel Balancing
126
Assembling and Inflating
126
Tyre Repair Procedure
127
Instruments and Controls/Heating and Ventilation/Air Conditioning
128
Instruments and Controls Diagram
129
Instruments and Controls - General Information
130
Ignition Switch with Anti-Theft Device
131
Auxiliaries Connected to the Ignition Switch
131
Mainswitch
131
Air Conditioning: Testing the System for Efficiency
132
Temperatures Checked on High and Low Pressure Parts
132
Heating and Ventilation System Diagram
133
Heating and Ventilation System General Information
134
Winter Heating
134
Summer Ventilation
134
Intermediate Temperatures
134
Heating and Ventilation - Trouble Diagnosis and Remedies
135
Insufficient Heating
135
Air Conditioning - General Information
136
Air Conditioning Main Specifications
136
Air Conditioning: Operation of Controls
140
Layout of Air Conditioning Unit
140
Air Conditioning Maintenance Instructions
141
Air Conditioning: Operating Information
141
Preliminary Operations before the Air Conditioning System Recharging
143
Compressor Auxiliary Valves
143
Draining the Air Conditioning System by Vacuum Pump
143
Recharging the Air Conditioning System through a Gas Station
144
Looking for Possible Leakage
144
Adjustment of Compressor Control Belt Tension
145
Electric System
146
Battery and Alternator Main Specifications
147
Battery and Alternator Inspection and Maintenance
147
Electrolyte Level
147
Checking Battery Conditions
148
Possible Causes of Abnormal Battery Discharge
148
Charging Unit with Bosch Alternator
148
Checking Output Features
149
Starter Motor Main Specifications
150
Starter Motor Trouble Diagnosis and Remedies
151
Motor Does Not Turn
151
Motor Starts but Runs very Slowly
151
Starter Motor very Noisy When Running
151
Characteristic Curves of Starter Motors
152
Starter Motor General Information
153
Starter Motor Maintenance
153
Ignition System Main Specifications
154
Ignition System Trouble Diagnosis and Remedies
155
Ignition Not Working at All
155
Ignition Defective
155
Ignition too Advanced/Retarded Ignition
155
Ignition Distributor General Information
156
Ignition Coils Faulty
156
Layout of Ignition Circuit
157
Retarded Ignition
157
Breaker Points Synchronization
158
Checking the Automatic Advance Curve
159
Ignition Coil Checking
160
Bench Testing
160
Ignition Spark Plugs Inspection
160
Lighting System Main Specifications
162
Lighting System Controls
163
Headlamps Disassembly
163
Emergency Device for Lifting Retractable Headlights
164
Headlamp Alignment
164
Radio Equipment
166
Fuses and Relays
166
Wiring Diagram
168
Layout of Electric Components in the Vehicle
169
Tool Equipment
172
Tightening Torques
174
Body
178
Body - General Information
179
Doors
180
Removing One Door
180
Door Adjustments
180
Glasses/Removing and Reassembling the Door Window
180
Removing and Reassembling the Door Fixed Window
181
Removing and Reassembling the Windscreen
181
Removing and Reassembling the Rear Window
181
Hood and Engine Bonnet
182
Removing and Assembling the Side Rear Windows
182
Front and Rear Bumpers
182
Instrument Panel Removing and Reassembling
182
Seats Removing and Reassembling
183
Body Maintenance
183
Cleaning the Upholstery
183
Cleaning Similar Leather
183
Cleaning Leather Upholstery
184
Chromium Plated Parts
184
Procedures for Touch-Up and Painting
184
Procedure for Spraying Areas Which Require Surfacing
184
Procedure for Re-Spraying Large Areas
185
Metalized Paint
185
Spraying Areas Which Do Not Need Application of Body Filler
185
Spraying Areas Which Need Application of Body Filler
186
Spraying Large Area in Metalized Paint
186
Car Washing
187
Emission Control System
188
Carburettor Setting Data
189
Carburettors Service
189
Exhaust System with Gas Analysis Probes - Diagram
190
Fast Idle Device
191
Fast Idle Device Adjustment
192
Sparking Plugs
192
Distrubutor Service
193
Ignition Timing and Dwell Setting Procedure
193
Ignition Circuit Diagram
194
Flywheel Marks for Ignition Checking
194
Adjustment of Microswitch Unimax
195
Automatic Advance Curve
195
Exhaust Emission Control System Main Specifications
196
Air Injection System
196
Air Pumps
197
Air Pumps Checking and Service
198
Eventual Replacement of Air Pumps Filter
198
Air Pump Belt on Valve Gear Side
198
Air Pump Belt on Clutch Side
199
Diverter Valves
200
Evaporative Emission Control System Specifications/Diagram
201
Evaporative Emission Control System Service
202
Activated Carbon Trap Diagram
203
Liquid Vapor Separator Diagram
203
Front and Rear Lights Diagrams
204
Changing Headlamps - Diagram
204
Bulbs Specifications
205
Modification to the Wiring Diagram Regarding Safety Belts Use
209
Colours of Wiring Diagram Cables
209

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Ferrari Dino 308 GT4 Workshop Manual (210 pages)

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