Federal Signal Corporation LEACH 2R-III Manuals

Manuals and User Guides for Federal Signal Corporation LEACH 2R-III. We have 1 Federal Signal Corporation LEACH 2R-III manual available for free PDF download: Service Manual

Federal Signal Corporation LEACH 2R-III Service Manual (140 pages)

Brand: Federal Signal Corporation | Category: Utility Vehicle | Size: 55 MB

Table of Contents
5
Table of Contents
6
Section 1 - Safety Precautions
9
General
9
Danger, Warning and Caution Decals
9
Prior to Start up
10
General Operation
11
Hydraulics
13
Fire Protection
13
Housekeeping
13
Shutdown
13
Section 2 - Introduction
19
Terms You will Need to Know
19
Loading
20
Compaction
20
Unloading
21
Container Attachment (Latch and Ears)
22
Container Handling Systems
22
General
23
Hook
23
Container
23
Container Attachment
23
Winch
24
Container Lifting Cylinder (CLC)
24
Container Push Bar (CPB)
24
Basic Operation
25
Attach
25
Dump
25
Section 3 - Operation
27
General
27
Description of Operating Controls
27
Location of Operating Controls
28
Pump/Pto Control
29
Engine Speed-Up Push Button
30
Front Control Valve
30
Pushout Lever
30
Tailgate Lift Lever
30
Tailgate Clamps
30
Driver Signal Buttons
31
Compaction Cycle Operation
31
Container Handling Control Levers
31
Operating Procedures
32
Pre-Operating Walk Around Inspection
32
Walk Around Inspection Checklist
36
Start up (Operating Instructions)
37
Positioning the Pushout Panel
38
Loading the Hopper
39
Attaching a Container to the Packer
39
Using a Winch or Container Lift Cylinder
40
Using a Container Push Bar
41
Packing the Load
41
Pushout Panel Operation During Packing
42
Disconnecting the Container
42
Unloading at Dumpsite
43
Lifting the Tailgate
43
Ejecting the Load
44
Lowering the Tailgate
44
Shut down
45
Section 4 - General Repair Practices
47
Preparation for Service
47
Replacement Parts
47
Technical Service Bulletins
47
Safety During Service and Repair
48
Welding Precautions
48
Oxy-Acetylene Torches
49
Welding
50
Lifting Instructions
51
Sling Strap Specifications
51
Chain and Hardware Specifications
51
Capscrew Marking and Torque Values
52
Hydraulic Fitting Torque Values
53
Section 5 - Specifications
55
Lubricants
56
Hydraulic System
56
Pump
56
Hydraulic Fluid Recommendation
56
Section 6 - Preventive Maintenance
57
General
57
Operating and Maintenance Records
57
Lubrication Chart
58
Hydraulic System Service
61
Checking Fluid Level
61
Clean Tank Breather
61
Check/Replace Return Line Filter
61
Flushing Hydraulic System
61
Contamination
63
Commercial Hydraulic Fluid Testing
63
In House Hydraulic Fluid Testing
63
Preventive Maintenance Requirements
64
Daily Preventive Maintenance
64
Weekly Preventive Maintenance
65
Yearly Preventive Maintenance
66
Section 7 - Check-Out
67
General
67
Check Hydraulic Tank Fluid Level
67
Check Engine Speed-Up Switch (Cab)
68
Check Engine Speed-Up Switches (Body)
68
Check Pack Cycle Time
69
Check Pressures
69
Check Main Line Pressure
70
Check Packer and Carrier Panel Shift Pressures
71
Check Resistance Cartridge Pressure
72
Check Pushout Panel Shoes
75
Section 8 - Troubleshooting
77
General
77
Compaction
77
Dieseling in Hydraulic System
78
Operation Is Erratic
79
Pump Noise Is Excessive
79
Engine will Not Speed up When Carrier Panel Lever or Speed up Button Is Engaged
80
Engine Speed up will Not Return to Normal When Pack- Ing Cycle Is Complete or Speed up Button Is Re- Leased
80
Packer Panel Valve Section Shifts too Slow
80
Carrier Panel Valve Section Shifts to Neutral too Soon
81
Packer Panel Valve Section will Not Shift
81
Carrier Panel Valve Section will Not Shift to Neutral.8-5
81
Packer/Carrier Panels Do Not Deliver Full Force to Pack Load into Body
81
Loud Squealing Noise When Manually Retracting Tele- Scopic Cylinder
82
Load will Not Push out
82
Pushout Panel Slides Forward too Fast While Packing Refuse
82
Pushout Panel will Not Slide Forward Automatically.8-6
82
Carrier and Packer Panels Stop Short of Home Position after each Cycle
82
Packer Panel Drifts Open While Packing Load into Body
83
Cycle Time too Slow
83
Tailgate will Not Raise
83
Container Won't Lift
84
Winch Motor Leaking
84
Container Raises very Slowly
84
Description of Hydraulic System
85
System Component Nomenclature
85
Neutral
86
Packer Panel Sweeps Back over Load
87
Carrier and Packer Panels Move down to Interrupted Cycle Position
88
Packer Panel Sweeps Hopper
89
Packing Refuse
90
Raising Tailgate
92
Ejecting Load
93
Retracting Pushout Panel
94
Lowering Tailgate
95
Section 9 - Service and Repair
96
General
96
Description of Operating Cylinders
96
Test for Leaking Packer Panel Cylinders
97
Test for Leaking Carrier Panel Cylinders
99
Removal of Packer Panel Cylinders
102
Removal of Carrier Panel Cylinders
104
Disassembly of Operating Cylinders
106
Reassembly and Installation of Operating Cylinders
107
Description of Packer Panel
107
Bearing Replacement
107
Roller Replacement/Shimming
108
Description of Tailgate Lift Cylinders
110
Removal of Tailgate Lift Cylinders
111
Disassembly of Tailgate Lift Cylinder
112
Cylinders
112
Description of Tailgate Assembly
113
Removal of Tailgate Assembly
113
Inspection of Tailgate
114
Reassembly and Installation of Tailgate
114
Front Control Valve
115
Removal of Front Control Valve
115
Disassembly and Inspection of Front Control Valve
115
Reassembly of Front Control Valve
116
Reinstallation of Front Control Valve
117
Main Control Valve
120
Disassembly and Inspection of Main Control Valve.9-25
120
Reassembly of Main Control Valve
120
Removal of Telescopic Cylinder
121
Telescopic Cylinder Packing Replacement
122
Telescopic Cylinder Disassembly
123
Description of Pushout Panel
124
Wear Block Replacement
124
Removal of Pushout Panel
125
Installation of Pushout Panel
126
Description of Carrier and Packer Panels
127
Removal of Packer Panel
128
Inspection and Replacement of Packer Panel
129
Replacement of Packer Edge
130
Installation of Packer Panel
130
Carrier Panel
131
Removal of Carrier Panel
131
Inspection and Replacement of Carrier Panel
132
Installation of Carrier Panel
132
Track Bar Replacement
132
Description of Hydraulic Pump
133
Removal of Hydraulic Pump
133
Installation of Hydraulic Pump
134
New Pump Preparation
134
Testing a New Pump
134
Repair
134
Schematics
135
Service Tools
136

Federal Signal Corporation Categories

Lighting Equipment Security System Speakers Automobile Accessories Controller

More Federal Signal Corporation Manuals

Federal Signal Corporation LEACH 2R-III Manuals

Federal Signal Corporation LEACH 2R-III Service Manual (140 pages)

Table of Contents

Related Products

Federal Signal Corporation Categories