Fayat Group DYNAPAC V5100TV-E Manuals

Manuals and User Guides for Fayat Group DYNAPAC V5100TV-E. We have 1 Fayat Group DYNAPAC V5100TV-E manual available for free PDF download: Operating Instructions Manual

Fayat Group DYNAPAC V5100TV-E Operating Instructions Manual (172 pages)

Screed

Brand: Fayat Group | Category: Industrial Equipment | Size: 11 MB

Table of Contents
3
Preface
9
General Safety Instructions
10
Laws, Guidelines, Accident Prevention Regulations
10
Safety Signs, Signal Words
11
Danger
11
Warning
11
Caution
11
Note
11
Other Supplementary Information
11
Warnings
12
Prohibitive Symbols
14
Protective Equipment
15
Environmental Protection
16
Fire Prevention
16
Additional Information
17
CE Identification and Declaration of Conformity
18
Guarantee Conditions
18
Residual Risks
19
Sensibly Predictable Incorrect Usage
20
A Correct Use and Application
21
B Description of the Screed
23
Application
23
Assemblies
24
Safety
26
Remaining Risks at the Screed
26
Technical Data
28
Dimensions
28
Weights
28
Adjustment/Equipment Features
29
Compacting System
29
Gas Heater System V 5100
30
Gas Heater System V 6000
30
Electric Heater V 5100 (O)
31
Electric Heater V 6000 (O)
31
Location of Instruction Labels and Type Plates
32
Warning Signs
35
Instructive Symbols, Prohibitive Symbols, Warning Symbols
35
Further Warnings and Operating Instructions
36
Information Signs
37
Screed Type Plate (20)
38
C Transportation
39
Safety Regulations for Transportation
39
Transporting the Removed Screed
40
Transportation by Crane
41
Transportation by Fork-Lift Truck
41
D Operation
43
Notes Regarding Safety
43
Operation of the Screed
47
Extend/Retract Screed
47
Hydraulic Side Shields (O) - PLC Version
49
2.2 Adjusting the Compacting Elements - Conventional Version
50
Adjusting the Tamper
50
Adjusting the Vibration
50
2.3 Adjusting the Tamper - PLC Version
51
Adjusting the Vibration
51
Additional Headlight Side Shield (O) - Conventional Version
52
Additional Headlight Side Shield (O) - PLC Version
53
Operation of the Gas Heater System with Flame Monitoring
54
Schematic Diagram of the Gas Supply System
54
General Notes on the Gas Heater System
55
Connection and Leak Test
56
Commissioning and Checking the Heater
57
Exchanging the Gas Bottles
58
Operating the Electric Heater - Conventional Version
59
Operating the Electric Heater - PLC Version
61
Ignition Process
63
Function of the Flame Monitoring System
64
Temperature Display, Setting Temperature Level
66
Switching off the Heater
67
Gas Heating Side Shield (O) - Conventional Version
68
Gas Heating Side Shield (O) - PLC Version
69
Operation of the Electric Heater
70
General Notes on the Electric Heating System
70
Insulation Monitor
71
Operating the Electric Screed Heater - Conventional Version
72
Switch Cabinet for Screed Heater
72
Operating the Control and Monitoring Unit
74
Commissioning and Checking the Heater
77
Temperature Display, Setting Temperature Level
79
Temperature Setting
79
Status and Error Messages
80
Emergency Programme with Sensor Error
81
Switching off the Heater
82
Operating the Electric Screed Heater - PLC Version
83
Switch Cabinet for Screed Heater
83
Temperature Display, Setting Temperature Level
85
Switching off the Heater
85
Malfunctions
86
Problems During Paving
86
Malfunctions on the Screed
89
E Set-Up and Modification
91
Notes Regarding Safety
91
Mounting the Screed to the Paver Finisher
92
Mounting the Side Shields
93
Mount Side Shield, Hinged (O)
94
Installation, Hinge
94
Installation, Working Position
95
Transport Position
96
Adjusting the Side Shield Height and Support Angle
98
Mounting the Edge Compactor
98
Mounting the Cut-Off Shoe
99
Fitting the Height Sensing Device
99
Adjusting the Crowning
100
Electrical Connections
101
Electrical Connections Side Board - Screed - Conventional Version
102
Electrical Connections Side Board - Screed PLC Version
104
Connection for the Electric Heater (O)
106
Screed Extension V5100
107
Expansion - Extension Parts
107
Assembly Parts - Extension Parts
108
Extension - Material Guide Plates V5100
109
Assembly Parts - Material Guide Plates
110
Screed Extension V6000
112
Expansion - Extension Parts
112
Assembly Parts - Extension Parts
113
Extension - Material Guide Plate V6000
114
Assembly Parts - Material Guide Plates
115
Adjusting Extendable Parts
117
Setting the Height of the Extendable Parts
117
Adjusting the Approach Angle of the Extendable Parts
118
Extending the Screed
119
Mounting Extension Parts
119
Screed Heater Gas Connections
121
Connect Gas Heater Side Shield (O)
121
Connect Hydraulic Side Shields (O)
122
Screed Heater Electrical Connections
123
Adjusting the Height of the Extension Parts
124
Mounting the Material Guide Plates
125
Material Guide Plate Brace
126
Installing Material Guide Plate Brace
127
Setting the Material Tunnel Compressive Stress
127
Settings
129
Adjusting the Tamper Height
129
Adjusting the Tamper Deflector Plate
130
Adjust Sliding Plates
130
Basic Adjustments
131
Dismantling for Transportation / Special Operating Conditions
133
Walkway - Removable / Hinged
133
F Maintenance
135
Notes Regarding Safety for Maintenance
135
Maintenance Intervals - Screed in General
138
Maintenance Intervals - Gas System
139
Maintenance Intervals - Electric Heating System
140
Lubrication Points
141
Tamper and Vibration Bearings
141
Guide Tubes
142
Other Lubricating and Maintenance Points
144
Checkpoints
145
Guides of the Extendable Parts
145
Adjustment of Guide Tube Play
145
Cleaning the Screed
146
Emptying the Tamper Compartment
146
Removing the Tamper Deflector Plates
147
Checking / Adjusting the Tamper Deflector Plate
148
Cleaning the Screed with High Pressure Cleaners
148
Hydraulic Hoses
149
Marking Hydraulic Hoses / Storage Period, Period of Use
151
Gas System
152
Spark Plugs
153
Adjusting the Ignition Burner
154
Injectors of the Gas Heater System
154
Electric Heating System
155
Check Insulation Monitoring
155
Adjustment Process When Exchanging Screed Extension Cylinder
156
General Visual Inspection
157
Check that the Bolts and Nuts Fit Firmly
157
Inspection by an Expert
157
Lubricants
158
Grease
158
Electrical Fuses / Relays
159
Conventional Version, Gas Heater
159
Fuses in the Switch Cabinet of the Screed Heater
159
Fuses (A)
160
Relay (B)
160
Conventional Version, Electric Heater
161
Fuses in the Terminal Box of the Control Unit
161
Fuses (A)
161
Fuses in the Control Unit of the Screed Heater
162
Fuses (B)
162
Fuses in the Extension Parts (C)
163
PLC Version, Gas Heater
164
Fuses
164
Relays
164
PLC Version, Electric Heater
165
Fuses
165
Fuses in the Control Unit of the Screed Heater
165
Fuses (B)
165
Fuses in the Extension Parts (C)
166
Bolts - Torques
167
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
168
Preserving the Screed
169
Shutdowns for up to 6 Months
169
Recommissioning the Machine
169
Disposal
170
Disposal Measures
170
Operating Substances
170

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Fayat Group DYNAPAC V5100TV-E Operating Instructions Manual (172 pages)

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