Fayat 912 Manuals

Manuals and User Guides for Fayat 912. We have 1 Fayat 912 manual available for free PDF download: Operation & Maintenance Manual

Fayat 912 Operation & Maintenance Manual (348 pages)

Brand: Fayat | Category: Industrial Equipment | Size: 13 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Laws, Guidelines, Accident Prevention Regulations
12
Safety Signs, Signal Words
13
Danger
13
Warning
13
Caution
13
Note
13
Other Supplementary Information
13
Warnings
14
Prohibitive Symbols
16
Protective Equipment
17
Environmental Protection
18
Fire Prevention
18
Additional Information
19
CE Identification and Declaration of Conformity
20
Guarantee Conditions
20
Residual Risks
21
Sensibly Predictable Incorrect Usage
22
A Correct Use and Application
23
B Vehicle Description
25
Application
25
Description of Assemblies and Functions
26
Vehicle
27
Construction
27
Danger Zones
31
Safety Devices
32
Technical Data, Standard Configuration
34
Dimensions (All Dimensions in MM)
34
Allowed Angle of Rise and Slope
35
Permissible Approach Angle
35
Turning Circle
35
Weights (All Weights in T)
36
Capacity Data
37
Travel Drive/Traction Unit
38
Engine EU 3A / Tier 3 (O)
38
Engine EU 4/ Tier 4F (O)
38
Engine Stage V (O)
38
Hydraulic System
39
Material Compartment (Hopper)
39
Material Transfer
39
Material Distribution
39
Screed Lifting Device
40
Electrical System
40
Permissible Temperature Ranges
40
Identification Points
41
Warning Signs
44
Information Signs
47
CE Marking
49
Instructive Symbols, Prohibitive Symbols, Warning Symbols
50
Danger Symbols
51
Further Warnings and Operating Instructions
52
Identification Label for the Paver Finisher (41)
53
Explanation of 17-Digit PIN Serial Number
54
Engine Type Plate
55
Standards
56
Continuous Sound Pressure Level
56
Operating Conditions During Measurement
56
Vibration Acting on the Entire Body
57
Vibrations Acting on Hands and Arms
57
Electromagnetic Compatibility (EMC)
57
C12.18 Transportation
59
Safety Regulations for Transportation
59
Directing of the Vehicle
60
Transportation on Low-Bed Trailers
61
Preparations
61
Securing the Load
63
Prepare the Low-Bed Trailer
63
Driving Onto the Low-Bed Trailer
64
Lashing Equipment
65
Loading
66
Preparing the Vehicle
67
Securing the Load
68
Securing at the Front
68
Fasten Lashing Chains at the Front
68
Securing at the Rear
69
Fasten Lashing Chains
69
After Transportation
70
Protective Roof (O)
71
Transportation
74
Preparations
74
Driving Mode
76
Loading by Crane
77
Towing
80
Safely Parking the Vehicle
82
Lifting the Vehicle with Hydraulic Lifts, Lifting Points
83
D12.18 Operation
85
Safety Regulations
85
Controls
87
Operating Panel
87
Remote Control
122
D24.18 Operating the Display
127
Operation of the Input and Display Terminal
128
Button Layout on the Display
128
Display of Activated Functions
130
Menu Operation - Procedure for Adjusting Parameters
131
Selecting and Changing an Adjustment Parameter in a Menu
132
Menu Structure
133
Menu of the "Home" Displays
133
Displays
133
Particulate Filter Regeneration" Menu (O) / Engine Measured Value Display
134
Drive Engine Measured Value Display
136
Screed Heater" Adjustment and Display Menu
137
Error Memory" Menu
138
Detailed Display "Error Messages with Travel Drive Stop
139
Detailed Display "Vehicle Warning Messages
140
Detailed Display "Engine Error Messages
141
Display of the Following Information
142
Display" Set-Up Menu
143
Terminal Error Messages
144
Status, Warning and Error Messages Symbols
144
Drive Engine Error Codes
149
Menu Structure of the Setting and Display Menus
153
D30.18 Operation
155
Operating Elements on the Paver Finisher
155
Control Elements on the Operator's Control Station
155
Protective Roof (O)
156
Control Platform, Telescoping Seat Consoles
159
Operating Panel
160
Service Brake ("Foot Brake") (O)
160
Seat Console
161
Storage Space
161
Protective Roof (O)
162
Windscreen Wiper
163
Sunshade
163
Holder for the Vandalism Protection Facility
163
Driver's Seat, Type I
164
Driver's Seat, Type II
165
Fuse Box
166
Batteries
167
Main Battery Switch
167
Hopper Transport Safeguard
168
Screed Lock, Mechanical
168
Paving Thickness Indicator
169
Auger Lighting (O)
170
LED Working Light (O)
171
Mechanical Height Adjustment, Auger (O)
172
Sensor Rod / Sensor Rod Extension
173
Manual Separator Fluid Spray (O)
175
Separator Fluid Spraying System (O)
176
Conveyor Limit Switches
177
Ultrasonic Auger Limit Switches (Left and Right) - PLC Version
178
Ultrasonic Auger Limit Switches (Left and Right) - Conventional Version
179
Volt / 12 Volt Sockets (O)
180
Central Lubrication System (O)
181
Pressure Control Valve for Paving Stop with Relief
182
Lane Clearer (O)
183
Screed Eccentric Adjustment
184
Push Roller Crossbar, Adjustable
185
Push Roller Damping, Hydraulic (O)
186
Fire Extinguisher (O)
187
First-Aid Kit (O)
187
Rotary Beacon (O)
188
Illuminated Balloon (O)
189
Installation and Operation
191
Decommissioning
192
Cleaning
192
Service Safety
192
D42.18 Mode of Operation
193
Preparing for Operation
193
Required Devices and Aids
193
Before Starting Work (in the Morning or When Starting Paving)
195
Check List for the Machine Operator
195
Starting the Paver Finisher
198
Before Starting the Paver Finisher
198
Normal" Starting
198
External Starting (Starting Aid)
200
After Starting
203
Observe Indicator Lamps
203
Battery Charge Indicator (2)
203
Oil Pressure Indicator Lamp for the Diesel Engine (3)
203
Preparation for Transportation
205
Driving and Stopping the Paver Finisher
207
Preparations for Paving
208
Separator Fluid
208
Screed Heater System
208
Direction Marks
209
Loading/Conveying Material
211
Filling Function
211
Starting for Paving
213
Checks During Paving
214
Paver Function
214
Quality of the Layer
214
Screed Control with Paver Finisher Stop / in Paving Operation
216
(Screed Stop / Paving Stop / Floating Paving)
216
Setting Pressure for Screed Control with Paving Stop + Relieving
216
Interrupting/Terminating Operation
218
During Breaks in Paving (E.g. Delay Due to Material Trucks)
218
During Extended Interruptions
218
(E.g. Lunch Break)
218
When Work Is Finished
220
Problems During Paving
221
Malfunctions on the Paver Finisher or Screed
223
E10.18 Set-Up and Modification
227
Special Notes on Safety
227
Distribution Auger
229
Height Adjustment
229
Auger Width Extension and Material Shaft with Protective Cover
231
(Optional Equipment)
231
Push Roller Crossbar, Adjustable
232
Hopper Scraper
233
Crossbeam Guide
234
Screed
235
Electrical Connections
235
Limit Switch
237
Auger Limit Switches (Left and Right) - Mount PLC Version
237
Auger Limit Switches (Left and Right) - Mount Conventional Version
238
F10 Maintenance
239
Notes Regarding Safety
239
F21.18 Maintenance Review
241
Maintenance Review
241
F30.18 Maintenance - Conveyor
243
Maintenance - Conveyor
243
Maintenance Intervals
245
F40.18 Maintenance - Auger Assembly
251
Maintenance - Auger Assembly
251
Maintenance Intervals
253
Points of Maintenance
255
Auger Box (2)
257
Auger Blade (6)
260
F50.18 Maintenance - Engine Assembly
261
Maintenance Intervals
263
Engine Lube Oil System (2)
267
Engine Fuel System (3)
269
Engine Air Filter (4)
271
Engine Cooling System (5)
272
Engine Drive Belt (6)
274
F60.18 Maintenance - Hydraulic System
275
Maintenance - Hydraulic System
275
Maintenance Intervals
278
Points of Maintenance
280
Hydraulic Oil Tank (1)
280
Ventilation Filter
281
High-Pressure Filter (3)
283
High-Pressure Filter (4)
284
Pump Distribution Gear (5)
285
Bleeder
286
Hydraulic Hoses (6)
287
Marking Hydraulic Hoses / Storage Period, Period of Use
289
Auxiliary Flow Filter (6)
290
F71.18 Maintenance - Travel Drive, Steering
291
Maintenance - Travel Drive, Steering
291
Maintenance Intervals
293
Points of Maintenance
295
Planetary Gear (1)
295
Drive Wheels (2)
296
Replacing/Dismantling and Installing the Wheels
297
Lubrication Points (3)
301
F83.18 Maintenance - Electrical System
303
Maintenance - Electrical System
303
Maintenance Intervals
305
Points of Maintenance
306
Batteries (1)
306
Recharging the Batteries
307
Alternator (2)
308
Insulation Faults
310
Cleaning the Alternator
311
Drive Belts
312
Electrical Fuses
314
Main Fuses
314
Fuses in Main Terminal Box
315
Relays in Main Terminal Box
317
F90.18 Maintenance - Lubricating Points
319
Maintenance - Lubricating Points
319
Maintenance Intervals
320
Points of Maintenance
321
Central Lubrication System (1)
321
Bearing Points (2)
325
F100 Tests, Stopping
327
Tests, Checks, Cleaning, Stopping
327
Maintenance Intervals
328
General Visual Inspection
328
Check that the Bolts and Nuts Fit Firmly
328
Inspection by an Expert
330
Cleaning
331
Cleaning the Hopper
332
Cleaning the Conveyor and Auger
332
Cleaning Optical or Acoustic Sensors
333
Preserving the Paver Finisher
334
Shutdowns for up to 6 Months
334
Shutdowns Lasting from 6 Months to 1 Year
334
Recommissioning the Machine
334
Environmental Protection, Disposal
335
Environmental Protection
335
Disposal
335
Bolts - Torques
336
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
337
F111.18 Lubricants and Operating Substances
339
Lubricants and Operating Substances
339
Capacities
341
Operating Substance Specifications
342
Notes on Diesel Fuel
342
Drive Engine TIER III (O) Fuel Specification
342
Drive Engine TIER IV (O) - Fuel Specification
342
Engine - Lubricating Oil
343
Cooling System
343
Hydraulic System
343
Pump Distribution Gear
343
Pump Distribution Gear, as of S/N 3309, 3510 Ff
343
Drive Unit Planetary Gear
344
Auger Box
344
Grease
344
Hydraulic Oil
345

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Fayat 912 Operation & Maintenance Manual (348 pages)

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