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Caballero 125 Liquid Cooled
Fantic Motor Caballero 125 Liquid Cooled Manuals
Manuals and User Guides for Fantic Motor Caballero 125 Liquid Cooled. We have
1
Fantic Motor Caballero 125 Liquid Cooled manual available for free PDF download: Service Manual
Fantic Motor Caballero 125 Liquid Cooled Service Manual (103 pages)
Fantic Motor Caballero 125 Liquid Cooled Service manual
Brand:
Fantic Motor
| Category:
Engine
| Size: 5 MB
Table of Contents
Engine Specifications
2
Electrical Specifications
9
General Tightening Torques Specifications
11
Engine Tightening Torques
12
Cylinder Head Tightening Sequence
14
Generator Cover Tightening Sequence
14
Clutch Cover Tightening Sequence
14
Crankcase Tightening Sequence
14
Lubrication Points and Lubricant Types
15
Lubrication System Chart and Diagrams
17
Engine Oil Lubrication Chart
17
Lubrication Diagrams
19
Periodic Maintenance and Lubrication Chart
23
Engine
25
Adjusting the Valve Clearance
25
Checking the Ignition Timing
28
Measuring the Compression Pressure
29
Checking the Engine Oil Level
30
Changing the Engine Oil
31
Engine End
33
Removing the Cylinder Head
34
Checking the Cylinder Head
36
Checking the Camshaft Sprocket and Timing Chain Guide
37
Checking the Timing Chain Tensioner
37
Checking the Decompression System
38
Installing the Cylinder Head
38
Removing the Rocker Arms and Camshaft
41
Checking the Camshaft
42
Checking the Rocker Arms and Rocker Arm Shafts
42
Installing the Camshaft and Rocker Arms
43
Removing the Valves and Valve Springs
44
Removing the Valves
45
Checking the Valves and Valve Guides
45
Checking the Valve Seats
47
Checking the Valve Springs
48
Installing the Valves
49
Removing the Cylinder and Piston
51
Removing the Piston
52
Checking the Cylinder and Piston
52
Checking the Piston Rings
53
Checking the Piston Pin
54
Installing the Piston and Cylinder
54
Removing the Generator and Starter Clutch
56
Removing the Generator
58
Removing the Starter Clutch
58
Checking the Starter Clutch
58
Installing the Generator
59
Electric Starter
61
Removing the Starter Motor
61
Disassembling the Starter Motor
62
Checking the Starter Motor
63
Assembling the Starter Motor
64
Removing the Clutch Cover
65
Removing the Clutch
66
Removing the Push Lever
68
Checking the Friction Plates
69
Checking the Clutch Plates
69
Checking the Clutch Springs
70
Checking the Clutch Housing
70
Checking the Clutch Boss
70
Checking the Clutch Push Lever and Short Clutch Push Rod
70
Checking the Primary Driven Gear
71
Installing the Clutch
71
Removing the Oil Pump
74
Disassembling the Oil Pump
75
Checking the Oil Pump
76
Assembling the Oil Pump
76
Installing the Oil Pump
77
Removing the Shift Shaft and Stopper Lever
78
Checking the Shift Shaft
79
Checking the Stopper Lever
79
Installing the Shift Shaft
79
Removing the Primary Drive Gear and Balancer Gears
80
Checking the Balancer Gears and Primary Drive Gear
81
Installing the Primary Drive Gear and Balancer Gears
81
Separating the Crankcase
83
Removing the Oil Seal and Bearings
85
Checking the Timing Chain and Timing Chain Guide
86
Checking the Oil Strainer
86
Checking the Bearings and Oil Seal
86
Installing the Bearing Retainer
87
Assembling the Crankcase
87
Removing the Crankshaft and Balancer
88
Removing the Crankshaft
89
Checking the Crankshaft
89
Installing the Crankshaft
89
Removing the Transmission, Shift Drum Assembly, and Shift Forks
91
Disassembling the Main Axle
92
Checking the Shift Forks
94
Checking the Shift Drum Assembly
94
Checking the Transmission
94
Checking the Clutch Push Rods
95
Assembling the Main Axle and Drive Axle
95
Installing the Shift Forks and Shift Drum Assembly
95
Removing the Thermostat
97
Checking the Thermostat
98
Installing the Thermostat
98
Removing the Water Pump
99
Disassembling the Water Pump
100
Checking the Water Pump
101
Assembling the Water Pump
101
Installing the Water Pump
102
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