fann MACS II Cement Analysis System Manuals

Manuals and User Guides for fann MACS II Cement Analysis System. We have 1 fann MACS II Cement Analysis System manual available for free PDF download: User Manual

fann MACS II User Manual (165 pages)

Multiple Analysis Cement System

Brand: fann | Category: Test Equipment | Size: 9.2 MB

Table of Contents
5
Overview
10
Multiple Analysis Cement
10
Figure 1-1 MACS II Front View (Shown with Customer Laptop)
11
Figure 1-2 MACS II with Door Open
12
Figure 1-3 Turn Table Assembly and Pressure Cell
13
Thickening Time
14
Transition Time
14
Special Considerations
14
Safety
16
Machine Hazard
18
Pressure
18
Temperature
18
Electrical
18
Pinch Points
19
Ergonomic Considerations
19
Environmental Considerations
19
Features and Specifications
20
Macs II Installation Preparation
22
Physical Requirements
22
Operational Considerations
22
Computer Specifications
23
Installation
24
Pre-Installation Considerations
26
Hardware (Mechanical) Installation
26
Water, Air, and Coolant Connections
26
Figure 4-1 MACS II Hydraulic and Pneumatic Ports
27
Electric Power Connection
28
Power up MACS II Unit
28
Initial Verification of Alignment
28
Figure 4-2 X Direction Adjustment
28
Figure 4-3 y Direction Adjustment
29
Figure 4-4 Z Direction Adjustment
29
Figure 4-5 R Direction Adjustment
30
Figure 4-6 MACS II Limit Switches
30
Water Test
31
Software Installation
31
Software Quick Install
32
MACS II SGS Software Installation
32
USB Connection Configuration
33
Figure 4-7 Found New Hardware Wizard
35
Figure 4-8 Unable to Import Configuration Settings Dialog Box
36
Software Updates
37
Post-Installation Verifications
37
Figure 4-9 Software Updates Dialog Box
37
Macs II Software
40
Software Basics
42
Interface Elements
42
Figure 5-1 MACS II SGS Software Main Screen
42
Menu Bar
43
Variable Indicators
43
Status Indicator
44
Start/Stop Test Button
44
Results Graph
45
Figure 5-2 XY Graph
45
File Menu
46
Connect Command
46
Disconnect Command
46
Save Data Command
46
Exit
47
Edit Menu
47
Machine Settings
47
Figure 5-3 General Tab Screen
48
Figure 5-4 Test Header Tab Screen
50
Figure 5-5 Slurry Cup Paddle Motion Tab Screen
51
Figure 5-6 Constants Tab Screen
52
Figure 5-7 PID Tab Screen
53
Profile Editor
54
Figure 5-8 Profile Editor Screen
54
Calibration Menu
55
Zero Drive
55
Figure 5-9 Zero Drive Adjusting Drive Mechanism Message
55
Calibrate Pressure
56
Figure 5-10 Reference Position Dialog Box
56
Figure 5-11 Calibrate Screen Old Calibration (Top) Portion
56
Figure 5-12 Calibrate Screen New Calibration (Bottom) Portion
57
Calibrate SGS
62
Figure 5-13 Calibrate SGS Screen
62
Test Repeatability
63
Figure 5-14 Test Repeatability Step One Dialog Box
64
Figure 5-15 Test Repeatability Step Two Dialog Box
64
Figure 5-16 Test Repeatability Step Three Dialog Box
65
Figure 5-17 Test Repeatability Results Screen
66
Operate Menu
67
Cell Operations
67
Figure 5-18 Cell Operations Dialog Box
67
Valve Operations
69
Figure 5-19 Valve Operations Screen
69
Manual Operation
70
Figure 5-20 Operate Manually Dialog Box
70
Release Pressure
71
Help Menu
71
Online Help
71
Check for Updates
71
About
71
Start Test Wizard
71
Step One
72
Figure 5-21 Test Information Screen
72
Figure 5-22 Mandatory Text Boxes
73
Step Two
74
Figure 5-23 Temperature Reference Screen
74
Step Three
75
Step Four
75
Step Five
76
Figure 5-24 Cement Sample Cell Dialog Box
76
Figure 5-25 Wizard Complete Screen
77
Test Run
78
5.10. Stop Test
78
Instrument Operations
80
Start Test Wizard Module
82
Physical Equipment Activity
82
Figure 6-2 Slurry Cup and Paddle (Eng. Drawing #101636768)
84
Cement Test
85
Results Analysis
86
Macs II Software
88
Show Cursor
88
Show Torque
88
Autoscale X
88
Autoscale y
88
Data Manager Software
88
Data Interpretation
89
Maintenance and Troubleshooting
90
Preventive Maintenance
92
Pneumatic Maintenance
92
Hydraulic Maintenance
92
Figure 8-1 High Pressure Valve Location
94
Figure 8-2 Items to Disconnect
95
Figure 8-3 Wrenches on Valve
96
Figure 8-4 Removing Air Actuator Assembly
96
Figure 8-5 Internal Sensor Assembly Location
97
Figure 8-6 Internal Sensor Assembly Removal
97
Figure 8-7 Seat Retainer
98
Figure 8-8 - Lubrication of Threads
98
Figure 8-9 Torque Sensor Tool
99
Figure 8-10 Vise with Soft Jaws
99
Figure 8-11 Spring Pad
100
Figure 8-12 Valve Parts
100
Figure 8-13 Stem and Spring
101
Figure 8-14 O-Ring and Backup Ring
101
Figure 8-15 Loctite Application
102
Figure 8-16 Reassembled Sensor
102
Mechanical Maintenance
103
Troubleshooting
103
Accessories and Schematics
107
Macs II Tool Kit
109
Macs II Accessory Parts Kit
109
Macs II Calibration Kit
111
Macs II Schematics
111
Parts List
120
10.1. Master Assembly 101677665
122
10.2. Electrical Box Assembly 101676548
124
10.3. Mechanical Assembly 101595348
130
10.4. Top Plate and Pressure Cell Body 101723011
137
10.5. Turn Table Assembly 101723010
144
10.6. Frame Drawer, Mechanical Assembly 101723012
147
10.7. SGS Test Cup Assembly 101636768
156
Slurry Cup Assembly 100072017
158
10.9. Paddle Assembly, SGS 101636441
160

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