EZ-GO ST 4X4 Manuals

Manuals and User Guides for EZ-GO ST 4X4. We have 1 EZ-GO ST 4X4 manual available for free PDF download: Technician's Repair And Service Manual

EZ-GO ST 4X4 Technician's Repair And Service Manual

EZ-GO ST 4X4 Technician's Repair And Service Manual (184 pages)

GASOLINE POWERED 4 WHEEL DRIVE UTILITY VEHICLE

Brand: EZ-GO | Category: Golf Cars | Size: 7 MB

Table of Contents

Table of Contents

5
- Notes
  6
- Safety Information
  7
General Information & Routine Maintenance

11
- Serial and Manufacturing Number Label Locations
  13
- Servicing the Vehicle
  13
- Fig. 2 Initial Service Chart
  14
- Jump Starting
  15
- Neutral Position
  15
- Routine Maintenance
  15
- Care and Cleaning of the Vehicle
  16
- Vehicle Care Products
  16
- Top and Windshield (if Equipped)
  17
- Capacities
  19
- Fig. 6 Capacities
  19
- Periodic Service Schedule
  20
- Fig. 7 Periodic Service Schedule
  21
Safety

23
- General
  25
- General Maintenance
  29
- Important Safety Warning
  29
- Modifications to Vehicle
  29
- Notes, Cautions and Warnings
  29
- Before Servicing the Vehicle
  30
- Battery Removal and Installation
  31
- Lifting the Vehicle
  32
Body and Truckbed

33
- Gas Spring Replacement
  35
- Seat Back Replacement
  35
- Seat Bottom Replacement
  35
- Light Guard Side Replacement
  36
- Front Brush Guard Replacement
  37
- Front Valance Replacement
  37
- Rear Hitch Receiver Replacement
  38
- Truck Bed Replacement
  38
- Cowl Replacement
  39
- Instrument Panel Replacement
  40
- Floorpan Replacement
  42
- Rocker Panel Replacement
  42
- Seat Panel (Driver Side) Replacement
  43
- Seat Panel (Passenger Side) Replacement
  43
- Seat Support Panel Replacement
  44
- Rear Fender Replacement
  45
- Front Fender Well Replacement
  46
- Lower Side Panel Replacement
  46
Brakes

49
- General
  52
  - How the Hydraulic System Works
    52
  - Rear Wheel Brake
    52
  - Front Disc Brake
    52
- Maintenance
  52
  - Daily Brake Performance Test
    52
  - Brake System Inspection
    53
- Master Cylinder
  54
  - Brake Fluid
    54
  - Master Cylinder Replacement
    54
- Brake Drum Replacement
  55
- Brakes
  56
- Wheel Brake Service and Replacement
  56
- Front Disc Brake Replacement
  59
  - Caliper Replacement
    59
  - Disc Brake Pad Replacement
    60
  - Disc Brake Rotor Replacement
    61
- Bleeding and Flushing
  61
  - Bleeding
    61
  - Bleeding Sequence
    62
  - Flushing
    62
- Brake Pedal Replacement
  63
- Parking Brake
  63
  - Lubrication
    63
  - Adjustment
    63
  - Cable Replacement
    64
Continuously Variable Transmission (Cvt)

67
- Clutches
  69
  - Drive Clutch
    69
  - Driven Clutch
    69
  - Increased Load
    70
  - Equilibrium
    70
  - Drive Clutch Replacement
    70
  - Driven Clutch Replacement
    72
- General
  69
- Drive Belt
  72
  - Removing the Drive Belt
    72
  - Drive Belt Service
    72
- Storage
  72
- Direction and Drive Selector
  73
Electrical

79
- Charge Coil/Alternator
  82
- Circuits and Controls
  82
- Digital Volt Ohm Meter (Dvom)
  82
- Starting
  82
- Testing Ignition Circuit
  83
- Testing the Ignition Coil
  83
- Battery Voltage Test
  84
- Testing Starting Circuit
  84
- Testing Charging Circuit
  85
- Power Supply
  86
- Storage of Battery
  86
- Troubleshooting
  86
- Accessory Wiring
  87
- Differential Lock Solenoids
  87
- Instrument Cluster
  87
- Brake Switch
  88
- Fuel Cut Solenoid
  88
- Headlights
  88
- Neutral Switch
  88
- Power Outlet
  88
- Taillight (Accessory)
  88
Engine and Transmission

93
- Powertrain Maintenance
  96
  - Removing Debris
    96
  - Oil Capacity
    96
  - Oil Recommendations
    96
  - Checking the Oil Level
    96
  - Changing the Oil
    97
  - Changing the Oil Filter
    98
  - Air Cleaner Maintenance
    98
  - Paper Filter Element Service
    98
  - Alternator Belt Tension
    99
  - Adjusting Belt Tension
    99
  - Spark Plugs
    100
- Engine Description
  100
  - Engine Specifications
    100
  - Engine Operation
    100
  - Vehicle Preparation to Evaluate Engine Condition
    101
- Engine Removal/Installation
  101
  - Engine Removal
    101
Front Suspension and Steering

113
- Front Steering Knuckle Replacement
  118
- Front Strut Replacement
  118
- Torque Specifications
  119
  - Bearing Replacement
    119
- Fig. 5 Torque Specifications
  120
  - Ball Joint Replacement
    120
- Half Shaft Replacement
  121
- Front Drive Shaft Removal
  122
- Front Differential Guard Replacement
  123
- Steering
  123
  - Steering Assembly Replacement
    123
  - Steering Wheel Replacement
    124
  - Steering Column Replacement
    125
- Maintenance
  126
  - Wheel Alignment
    126
- Fuel System
  127
  - List of Illustrations
    127
  - Prolonged Storage
    133
- Paint
  135
- Rear Axle and Suspension
  141
  - Tires
    149
- Speed Control
  151
- Troubleshooting
  159
- Wheels and Tires
  167
- General Specifications
  173
- Limited Warranty
  179

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