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80E Plus +
User Manuals: Exakt 80E Plus + Three Roll Mill
Manuals and User Guides for Exakt 80E Plus + Three Roll Mill. We have
1
Exakt 80E Plus + Three Roll Mill manual available for free PDF download: Operating Instructions Manual
Exakt 80E Plus + Operating Instructions Manual (154 pages)
THREE ROLLER MILL
Brand:
Exakt
| Category:
Industrial Equipment
| Size: 7 MB
Table of Contents
1 Table of Contents
3
Step
4
Cleaning Roller 2 and Roller
5
2 Contact Addresses
8
Manufacturer Address
8
Imprint
8
Service and Ordering Spare Parts
8
3 Installation Information in Advance
9
4 Safety
10
General Information Concerning Safety
10
Safety Symbols
11
Graphical Conventions
12
Commissioning
13
Selection of Location
13
Safety Notes Regarding Operation
14
Safety Notes Regarding Cleaning Work
17
Handling Chemical Substances and Coolants/Lubricants
18
Cleaning Agents
19
5 Performance Specifications
20
Intended Use
20
No Release for Work in Potentially Explosive Atmosphere
21
Reasonably Foreseeable Misuse
21
Qualification of the Personnel
21
Technical Condition
22
Protection against Unintentional Start
22
Safety Devices
22
Safety Warning Notes
22
Marking
23
Type Plate of the Machine
23
Type Plate of Operating Unit
25
6 Technical Data
26
Environment
26
Operating and Auxiliary Materials
26
Weights
26
Airborne Sound Emission
27
Dimensions
27
Dimensions Crate
27
Electric Values EU
27
Electric Values US
27
Electric Values Japan
27
IP Protection
28
Roller Temperature Control
28
Rollers
28
7 Unit Description
29
Functional Principle
29
Overview
30
Section View
30
Operating Modes
31
Cleaning
31
Mixing
31
Gap-Gap
31
Gap-Force
32
Force-Force
32
Emergency Stop
33
Safety Devices
34
Cleaning
34
Routine Operations
35
Safety Marks
36
Danger of Crushing
36
Danger of Cuts
36
Voltage
37
Increased Leakage Current
37
Tempering Fluid
38
Control Elements
39
Front Side
39
Backside
40
Roller Temperature Control
41
Pressureless Cooling
42
Pressure Cooling
44
Scraper System
45
Load Traverse
45
Scope of Delivery
46
Equipment Variants
49
Safety Devices Nip Gap and Optional Accessories
50
Safety Devices
50
Optional Accessories
51
8 Transport
53
Packaging Symbols
53
Intermediate Storage
54
Uncrating
54
Instructions for Lifting
57
Moving the Machine by Hand
59
9 Installation
60
Setup Site
60
Dismounting the Load Traverse
62
Mounting and Aligning the Operating Unit
63
Connecting the Electric Supply
64
Network Configuration
64
Connect Variant 1: Fixed Connection
65
Connection Variant 2: Fixed Connection with Coded Heavy Duty Connector
66
Connection Variant 3: Connection Via Three-Poles Standard Plug (Min. 15A)
68
Connecting the Roller Temperature Control
70
Temperature Control Unit
70
With Pressureless Cooling
71
With Pressure Cooling
72
Checklist Installation
72
10 Setup
73
Cleaning the Machine Housing
73
Scraper Knife Types
74
Mounting the Scraper Knife
75
Combination Scraper Knife - Scraper Bar - Adaptor
77
Putting on the Knife Guard
78
Adjusting the Scraper Contact Pressure
79
Mounting the Scraper Socket
80
Aligning the Scraper Socket in Parallel to the Roller
82
Setup of the Scraper Angle
83
Mounting the Splash Tray
84
Mounting the Cleaning Guard
85
Inserting Plastic Guides for Working Width 85 MM and 170 MM
87
Mounting Plastic Guides for Working Width 200 MM
89
Mounting the Safety Device Nip Gap, Working Widths 85 MM, 170 MM, 200 MM
92
Mounting Hopper for Working Width 170 MM
93
Mounting Hopper for Working Width 200 MM
95
Mounting Splash Guards for Working Width 200 MM
96
Mounting Splash Guards for Inner Side Paneling
97
Mounting the Solvent Dispenser for Guide Lubrication
98
11 Operating Elements and Operating Unit
99
Main Switch
99
Operating Panel
100
Emergency Stop Button
101
Operating Unit
102
Safety Messages on the Display
104
Overload Messages on the Display
106
Program Structure
107
12 Operation
108
Switching on the Machine
110
Cleaning the Rollers
112
Pre-Cleaning the Rollers
112
Preparing for Cleaning
112
Cleaning Roller
114
Cleaning the Scraper System
115
Temperature Control of the Rollers
115
Adjusting the Rollers
116
Defining the Pre-Settings (Setup)
117
Setup after Every Adjustment and before each Programming
118
Select Setup Via Menu Item Select Setting (in Routine Operations)
119
Routine Operations
121
Routine Operations: Test Run with Petroleum Jelly
123
Step
123
Optimum Product Flow
124
Reverse Function
126
Sequence from the Cleaning Mode
126
Sequence from Routine Operations
128
Checking the Safety Devices
129
Preparing for Check
129
Checks Functions
129
13 Maintenance
130
Cleaning the Machine Housing
131
Cleaning the Display of the Operating Unit
131
14 Maintenance and Care
132
Service and Maintenance Plan
133
15 Troubleshooting
135
16 Shutting down
138
Short-Term Shutting down
138
Long-Term Shutting down
138
Putting out of Operation
138
17 Disposal
139
Disposing of Packaging
139
Disposing Operating Materials and Cleaning Agents
139
Disposing of Unit
139
18 Spare and Wear Parts
140
Wear Parts 80S Plus, 80E Plus
140
Spare Parts 80S Plus, 80E Plus
143
19 Conformity Check
146
Checking the Conformity
146
20 Index
147
21 Annex
150
Warranty Conditions
150
Declaration of Conformity
151
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