EWM Tetrix 150 Synergic Plasma Manuals

Manuals and User Guides for EWM Tetrix 150 Synergic Plasma. We have 1 EWM Tetrix 150 Synergic Plasma manual available for free PDF download: Operating Instructions Manual

EWM Tetrix 150 Synergic Plasma Operating Instructions Manual (109 pages)

Brand: EWM | Category: Welding System | Size: 4 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
Plasma Welding
14
TIG Welding
14
TIG Activarc Welding
14
Spotarc
14
Spotmatic
14
MMA Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Function Sequence
22
Design and Function
24
General
24
Machine Cooling
25
Workpiece Lead, General
25
Transport and Installation
25
Notes on the Installation of Welding Current Leads
26
Welding Torch Cooling System
28
Cooling Module Connection
28
Mains Connection
29
Mains Configuration
29
Welding Data Display
30
Welding Parameter Setting
30
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
31
Plasma Welding
31
Welding Torch Connection (with Gas Metering Unit GMU)
31
Welding Torch Connection (no Gas Metering Unit GMU)
34
Connection for Workpiece Lead
35
Shielding and Plasma Gas Supply
35
Select Welding Task
36
Select Welding Current
37
Arc Ignition
37
TIG Welding
38
Welding Torch and Workpiece Line Connection
38
Torch Connection Options and Pin Assignments
39
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
40
Connecting the Shielding Gas Supply
40
Setting the Shielding Gas Quantity
41
Gas Test
41
Purge Hose Package" Function
41
TIG Synergic Operating Principle
42
Synergic Parameter Setting in the Functional Sequence
43
Conventional Parameter Setting in the Functional Sequence
43
Set the Operating Principle (Conventional/Synergic)
44
Select Welding Task
45
Select Welding Current
46
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
46
Expert Menu (TIG)
47
Arc Ignition
48
HF Ignition
48
Liftarc Ignition
48
Automatic Cut-Out
48
Function Sequences/Operating Modes
49
Explanation of Symbols
49
Non-Latched Mode
50
Latched Mode
51
Spotarc
52
Spotmatic
54
Non-Latched Operation, Version C
55
Pulses, Function Sequences
56
TIG Pulses - Non-Latched Operation
56
TIG Pulses - Latched Operation
56
Pulse Variants
57
TIG Activarc Welding
59
TIG Antistick
59
Welding Torch (Operating Variants)
60
Tap Torch Trigger (Tapping Function)
60
Torch Mode and Up/Down Speed Setting
61
Standard TIG Torch (5-Pole)
62
TIG Up/Down Torch (8-Pole)
64
Potentiometer Torch (8-Pole)
66
Configuring the TIG Potentiometer Torch Connection
67
Setting the First Increment
68
MMA Welding
69
Connecting the Electrode Holder and Workpiece Lead
69
Select Welding Task
70
Hotstart
70
Hotstart Current
70
Hotstart Time
71
Arcforce
71
Antistick
71
MMA Pulse Welding in the Vertical up Position (PF)
72
Welding Programs
73
Selection and Adjustment
74
Specifying Max. No. of Accessible Programs
74
Example "Program with Synergetic Setting
75
Example "Program with Conventional Setting
75
Accessories for Switching over Programs
75
Organising Welding Tasks (Mode "JOB Manager")
76
Explanation of Symbols
76
Creating a New JOB in the Memory or Copying a JOB
77
Loading an Existing JOB from the Free Memory
78
Resetting an Existing JOB to the Factory Setting (Reset JOB)
78
Resetting Jobs 1-128 to the Factory Setting (Reset All Jobs)
79
Exit JOB Manager Without Changes
79
Remote Control
80
Manual Remote Control RT1 19POL
80
RTG1 19POL Manual Remote Control
80
Manual Remote Control RTP1 19POL
80
Manual Remote Control RTP2 19POL
80
RTP3 Spotarc 19POL Manual Remote Control
80
Foot-Operated Remote Control RTF1 19POL 5 M / RTF2 19POL 5 M
81
Ramp Function Foot-Operated Remote Control RTF 1 / RTF 2
82
Interfaces for Automation
83
TIG Interface for Mechanised Welding
83
Remote Control Connection Socket, 19-Pole
84
Protecting Welding Parameters from Unauthorised Access
85
PC Interface
85
Machine Configuration Menu
85
Selecting, Changing and Saving Parameters
85
Power-Saving Mode (Standby)
89
Aligning the Cable Resistance
90
Maintenance, Care and Disposal
92
General
92
Maintenance Work, Intervals
92
Daily Maintenance Tasks
92
Visual Inspection
92
Functional Test
92
Monthly Maintenance Tasks
92
Annual Test (Inspection and Testing During Operation)
93
Disposing of Equipment
93
Manufacturer's Declaration to the End User
93
Meeting the Requirements of Rohs
93
Rectifying Faults
94
Checklist for Rectifying Faults
94
Warnings (Power Source)
96
Machine Faults (Error Messages)
97
Resetting Welding Parameters to the Factory Settings
99
Display Machine Control Software Version
100
General Operating Problems
100
Interface for Automated Welding
100
Vent Coolant Circuit
101
Technical Data
102
Tetrix 150 Plasma
102
Accessories
103
Welding Torch Cooling System
103
Transport Systems
103
General Accessories
103
Remote Controls and Accessories
103
Options
104
Computer Communication
104
JOB-List
105
Appendix A
105
Overview of EWM Branches
109
Appendix B
109

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EWM Tetrix 150 Synergic Plasma Operating Instructions Manual (109 pages)

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