EWM HIGHTEC WELDING TETRIX 521 COMFORT activArc Manuals

Manuals and User Guides for EWM HIGHTEC WELDING TETRIX 521 COMFORT activArc. We have 1 EWM HIGHTEC WELDING TETRIX 521 COMFORT activArc manual available for free PDF download: Operating Instructions Manual

EWM HIGHTEC WELDING TETRIX 521 COMFORT activArc Operating Instructions Manual (98 pages)

Brand: EWM HIGHTEC WELDING | Category: Welding System | Size: 3 MB

Table of Contents
4
Contents
4
Safety Instructions
7
Notes on the Use of These Operating Instructions
7
General
9
Transport and Installation
12
Lifting by Crane
13
Ambient Conditions
14
In Operation
14
Transport and Storage
14
Technical Data
15
Tetrix 301-521
15
Machine Description
16
Tetrix 301-521
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Function Sequence
22
Functional Characteristics
24
Operating Concepts
24
Manual, Standard Operation (JOB 0)
24
Save Welding Tasks (Jobs)
25
Displaying and Changing the JOB Number
25
Welding Data Display
25
Welding Parameter Setting
25
TIG Welding
26
Arc Ignition
26
HF Ignition
26
Liftarc Ignition
26
Automatic Cut-Out
26
Function Sequences/Operating Modes
27
Explanation of Symbols
27
Non-Latched Mode
28
Latched Mode
29
Spotarc
30
Non-Latched Operation, Version C
32
Pulses, Function Sequences
33
Non-Latched Mode
33
Latched Mode
33
Pulse Variants
34
Pulses (Thermal Pulses)
34
Khz Pulses (Metallurgic Pulses)
35
Automated Pulses
35
TIG Activarc Welding
36
Shielding Gas Setting
36
Gas Test
36
Welding Torch (Operating Variants)
37
Tap Torch Trigger (Tapping Function)
37
Torch Mode and Up/Down Speed Setting
38
Standard TIG Torch (5-Pole)
39
TIG Up/Down Torch (8-Pole)
41
Potentiometer Torch (8-Pole)
43
RETOX TIG Torch (12-Pole)
44
5.2.10 Setting the First Increment
45
MMA Welding
46
Selection and Adjustment
46
Hotstart
46
Hotstart Current
46
Hotstart Time
47
Arcforce
47
Antistick
47
Key Switch
47
Remote Control
48
Manual Remote Control RT 1
48
Manual Remote Control RTP 1
48
Manual Remote Control RTP 2
48
RTP 3 Manual Remote Control
48
Foot-Operated Remote Control RTF 1
49
Interfaces for Automation
50
TIG Interface for Mechanised Welding
50
Remote Control Connection Socket, 19-Pole
51
Advanced Settings
52
Setting Slope Times for Secondary Current AMP% or Pulse Edges
52
TIG Non-Latched Operating Mode, C Version
53
Configuring the TIG Potentiometer Torch Connection
54
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
55
Ramp Function Foot-Operated Remote Control RTF 1
56
Menus and Sub-Menus on the Machine Control
57
Direct Menus (Direct Access to Parameters)
57
Expert Menu (TIG)
57
Machine Configuration Menu
58
Commissioning
61
General
61
Installation
61
Machine Cooling
61
Area of Application - Proper Usage
62
Workpiece Lead, General
62
Mains Connection
63
Mains Configuration
63
Welding Torch Cooling System
64
General
64
List of Coolants
64
Adding Coolant
65
TIG Welding
66
Welding Torch Connection
66
Connection for Workpiece Lead
67
Torch Connection Options and Pin Assignments
67
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
67
Connecting the Shielding Gas Supply
68
Setting the Shielding Gas Quantity
69
MMA Welding
69
Connecting the Electrode Holder and Workpiece Lead
70
PC Interface
71
Maintenance and Testing
72
General
72
Cleaning
72
Test
73
Test Equipment
73
Scope of the Test
74
Visual Inspection
74
Measuring the Open Circuit Voltage
74
Measurement of Insulation Resistance
74
Measuring the Leakage Current (Protective Conductor and Contact Current)
75
Measurement of Protective Conductor Resistance
75
Functional Test of the Welding Machine
75
Documentation of the Test
75
Repair Work
76
Disposing of Equipment
77
Manufacturer's Declaration to the End User
77
Meeting the Requirements of Rohs
77
Warranty
78
General Validity
78
Warranty Declaration
79
Operating Problems, Causes and Remedies
80
Error Messages (Power Source)
80
Resetting Welding Parameters to the Factory Settings
81
Display Machine Control Software Version
82
General Operating Problems
83
Interface for Mechanised Welding
83
Accessories, Options
84
Welding Torch, Electrode Holder and Workpiece Lead
84
Tetrix 301
84
Tetrix 351, 421
84
Tetrix 521
84
Remote Controls and Accessories
84
Options
85
General Accessories
85
Tetrix 301
85
Tetrix 351-521
85
Computer Communication
85
Circuit Diagrams
86
Tetrix 301 Comfort
86
Tetrix 351 Comfort
89
Tetrix 421 Comfort
92
Tetrix 521 Comfort
95
Declaration of Conformity
98

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EWM HIGHTEC WELDING TETRIX 521 COMFORT activArc Operating Instructions Manual (98 pages)

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