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HPS III Series
EWIKON HPS III Series Manuals
Manuals and User Guides for EWIKON HPS III Series. We have
2
EWIKON HPS III Series manuals available for free PDF download: Operating Manual
EWIKON HPS III Series Operating Manual (144 pages)
Valve gate hot runner systems
Brand:
EWIKON
| Category:
Control Unit
| Size: 3 MB
Table of Contents
Table of Contents
3
1 General Remarks
7
Information on this Operating Manual
7
Manufacturer
7
Formal Information on the Operating Manual
7
Conventions
8
Instructions and System Responses
8
Enumerations
8
Abbreviations
8
2 Safety Instructions
9
Safety Instructions and Symbols Used
9
Signal Words For Hazard Classification
10
Explanation of Pictograms
10
Intended Use
11
Improper Use
11
Qualification of Staff
11
Demands On Specialised Staff
11
Personal Protective Equipment (PPE)
12
Symbols of the Personal Protective Equipment
12
General Hazards and Safety Measures
12
Electrical Equipment
14
Spare and Wear Parts, Auxiliary and Operating Materials
14
Limitation of Liability
14
Warranty Terms
15
Standards and Directives
15
3 Technical Data
16
Mechanical Specifications
16
Main Dimensions of the HPS III Hot Runner System
16
Operating Parameters of the HPS III Hot Runner System
16
Electrical Specifications
16
Connections/Connector Pin Assignment
16
Hydraulic / Pneumatic Specifications (Drive Units)
16
Operating Conditions
16
Noise Emission
16
Cooling Agent
17
Type Plate
17
4 Functional Description of the HPS III Hot Runner System
18
5 Installation
20
Transport
20
Safety Information on Transport
20
Recommended Lifting Accessories and Slings
21
Check the Lifting Accessories and Slings before Use
21
Attachment Points
22
Working Load Limit for Lifting Accessories and Slings
22
Removal from Transport Crate
24
Transport and Movement During Installation
24
General Safety Instructions
26
Technical Requirements
29
Tools and Operating Materials
29
Standard Parts
32
Checks before Installation
33
Notes on Mould Layout
33
Standard Dimensions of Hot Runner Systems
33
Dimensions to be Checked for a HPS III Hot Runner System with HPS III-S Nozzles for Standard Installation and Front Installation
34
Installation of HPS III Valve Gate Hot Runner Systems
36
Installation of Valve Gate Systems with Individual Drive Units and Synchronous Plate Systems for HPS III-S Nozzles for Standard and Front Installation
36
Installation of a HPS III-S Valve Gate Nozzle
38
Manifold Installation
40
Installation of Valve Gate Systems with Individual Drive Units for HPS III-S Nozzles for Standard and Front Installation
42
Drive Unit Integrated in Clamping Plate (Version 1)
45
Drive Unit Integrated in Clamping Plate (Version 2)
49
Drive Unit Placed on Manifold (Coupled)
53
Drive Unit Placed on Manifold (Screwed-On) (Version 1)
56
Drive Unit Placed on Manifold (Screwed-On) (Version 2)
60
Installation of Valve Pin
64
Electric Drive Unit
66
Installation of Synchronous Plate Valve Gate Systems for HPS III-S Nozzles for Standard and Front Installation
70
Drive Unit Integrated in Clamping Plate (Version 2) for Synchronous Plate Systems
72
Installation of the Synchronous Plate Version 1
73
Installation of the Guiding System Version 1 for Synchronous Plate Systems
74
Installation of the Synchronous Plate and Guiding System Version 2
76
Installation of the Valve Pin (for Version 1 and 2)
78
Adjusting the Valve Pin Length by Adapting the Spacer Bushings (for Version 1 and 2)
79
Dimensional Check for Adjusting the Valve Pin Length (for Version 1 and 2)
80
Installation of a Hot Half with HPS III Valve Gate Nozzles
82
Electrical Connection of Hot Runner Systems
86
Safety Instructions
86
General Information
88
Wiring of 1-Drop Hot Runner Systems
92
Wiring of 2-Drop Hot Runner Systems
93
Wiring of 4-Drop Hot Runner Systems (Manifold with 2 Control Zones)
94
Wiring of 6-Drop Hot Runner Systems (Manifold with 2 Control Zones)
95
Wiring of 8-Drop Hot Runner Systems (Manifold with 2 Control Zones)
96
Wiring of 8-Drop Hot Runner Systems (Manifold with 4 Control Zones)
97
Checks after Installation
98
6 Start-Up and Instructions for Operation
99
Safety Instructions
99
Requirements for Operation
101
Start-Up of a HPS III Hot Runner System
102
First-Time Start-Up And Filling Of A Hps III Hot Runner System
102
Start-Up Of An Already Filled Hps III Hot Runner System
102
Colour and Material Changes
102
Instructions for the Operation of Valve Gate Systems
104
Machine Downtimes > 5 Minutes of Systems with HPS III-S Nozzles (System / Single Tip / Single Cavity)
105
Possible Malfunctions
106
Troubleshooting
106
7 Maintenance
107
Safety Instructions
107
Instructions for Maintenance
107
Maintenance Schedule
107
Installation / Deinstallation of Nozzle Tips
108
Safety Instructions
108
General Information
109
Versions of Nozzle Tips, Nosepieces and Screw-On Gate Bushes
110
Exchange of Nozzle Tips with Nozzle Installed in the Mould
111
Exchange of Nozzle Tips Outside the Mould
111
Deinstallation of One-Piece Nozzle Tips
112
Installation of One-Piece Nozzle Tips
113
Deinstallation of Two-Piece Nozzle Tips
114
Installation of Two-Piece Nozzle Tips
115
HPS III-S Nozzles - Exchange of Thermocouple
117
Safety Instructions
117
Clamping of Nozzle in a Vice
118
HPS III-S3 (Valve Gate) Nozzles - Exchange of Thermocouple
119
HPS III-S4.5 (Valve Gate) Nozzles - Exchange of Thermocouple
123
HPS III-S6/9/12/18 (Valve Gate) Nozzles - Exchange of Thermocouple
127
Deinstallation / Exchange of Valve Pins
130
Drive Units with Pistons - Deinstallation und Exchange of Valve Pins
130
Electric Drive Unit - Deinstallation and Exchange of Valve Pins
132
Instructions for Service and Repair
133
8 Decommissioning
134
Safety Instructions
134
Instructions for Disposal
135
9 Tightening Torques
136
Tightening Torques for Socket Head Screws
136
Tightening Torques for Manifold Screw Connections and Retaining Screws
138
Tightening Torques for Tip Inserts
139
Tightening Torques for Screws to Fix the Valve Pin in the Valve Pin Retainer
140
Tightening Torques for Drive Units
140
Tightening Torques for Valve Pin Retainer for Electric Drive Units
141
Tightening Torques for Valve Pin Seals
141
Tightening Torques for One-Piece Valve Pin Seals
141
Tightening Torques for Two-Piece Valve Pin Seals
142
Tightening Torques for HPS III-NVI Single Valve Gate Nozzles
143
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EWIKON HPS III Series Operating Manual (130 pages)
Hot runner systems for side gating
Brand:
EWIKON
| Category:
Control Unit
| Size: 2 MB
Table of Contents
Table of Contents
3
1 General Remarks
7
Information on this Operating Manual
7
Manufacturer
7
Formal Information on the Operating Manual
7
Conventions
8
Instructions and System Responses
8
Enumerations
8
Abbreviations
8
2 Safety Instructions
9
Safety Instructions and Symbols Used
9
Signal Words For Hazard Classification
10
Explanation of Pictograms
10
Intended Use
11
Improper Use
11
Qualification of Staff
11
Demands On Specialised Staff
11
Personal Protective Equipment (PPE)
12
Symbols of the Personal Protective Equipment
12
General Hazards and Safety Measures
12
Electrical Equipment
14
Spare and Wear Parts, Auxiliary and Operating Materials
14
Limitation of Liability
14
Warranty Terms
15
Standards and Directives
15
3 Technical Data
16
Mechanical Specifications
16
Main Dimensions of the HPS III Hot Runner System
16
Operating Parameters of the HPS III Hot Runner System
16
Electrical Specifications
16
Connections/Connector Pin Assignment
16
Hydraulic / Pneumatic Specifications (Drive Units)
16
Operating Conditions
16
Noise Emission
16
Cooling Agent
17
Type Plate
17
4 Functional Description of the HPS III Hot Runner System
18
5 Installation
20
Transport
20
Safety Information on Transport
20
Recommended Lifting Accessories and Slings
21
Check the Lifting Accessories and Slings before Use
21
Attachment Points
22
Working Load Limit for Lifting Accessories and Slings
22
Removal from Transport Crate
24
Transport and Movement During Installation
24
General Safety Instructions
26
Technical Requirements
29
Tools and Operating Materials
29
Standard Parts
32
Checks before Installation
33
Notes on Mould Layout
33
Standard Dimensions of Hot Runner Systems
33
Dimensions to be Checked for a Hot Runner System with HPS III-MHL and HPS III-MHR Nozzles
34
Installation of HPS III Adapter Systems
37
Installation of Adapter Systems with Nozzles for Standard and Front Installation
37
Installation of HPS III Hot Runner Systems for Direct Side Gating
43
Installation of Systems with HPS III-MHL100/200 or HPS III-MHR100/200 Nozzles
43
Installation of Systems with HPS III-MHR111 Nozzles
53
Installation of Systems with HPS III-MHR112 Nozzles
59
Installation of Systems with HPS III-MHR122 Nozzles
65
Installation Of Systems With Hps III-Mh1 Nozzles For Side Gating With Open Flow Channel
71
Installation of a Hot Half with HPS III-MH Nozzles
78
Electrical Connection of Hot Runner Systems
88
Safety Instructions
88
General Information
90
Wiring of 1-Drop Hot Runner Systems
94
Wiring of 2-Drop Hot Runner Systems
95
Wiring of 4-Drop Hot Runner Systems (Manifold with 2 Control Zones)
96
Wiring of 6-Drop Hot Runner Systems (Manifold with 2 Control Zones)
97
Wiring of 8-Drop Hot Runner Systems (Manifold with 2 Control Zones)
98
Wiring of 8-Drop Hot Runner Systems (Manifold with 4 Control Zones)
99
Checks after Installation
100
6 Start-Up and Instructions for Operation
101
Safety Instructions
101
Requirements for Operation
103
Start-Up and Operation of Hot Runner Systems with HPS III-MH Nozzles
104
First-Time Start-Up And Filling Of A Hot Runner System With Hps III-Mh Nozzles With Heat Conductive Tips
104
Start-Up Of Already Filled Hot Runner Systems With Hps III-Mh Nozzles With Heat Conductive Tips
104
First-Time Start-Up And Filling Of A Hot Runner System With Hps III-Mh Valve Gate Nozzles
105
Start-Up Of Already Filled Hot Runner Systems With Hps III-Mh Valve Gate Nozzles
106
Colour and Material Changes
106
Shutdown of a System with HPS III-MH Nozzles (System / Single Tip / Single Cavity)
107
Possible Malfunctions
108
Troubleshooting
108
7 Maintenance
109
Safety Instructions
109
Instructions for Maintenance
109
Maintenance Schedule
109
Deinstallation / Installation of Tip Inserts for HPS III-MH Nozzles
110
Safety Instructions
110
Deinstallation / Installation of Tip Inserts for HPS III-MH Nozzles
111
Deinstallation of Tip Inserts
112
Cleaning of Tip Inserts
112
Installation of Tip Inserts
112
HPS III-MHL100/200 (Valve Gate) Nozzles - Exchange of Thermocouple
113
HPS III-MHR100/200 (Valve Gate) Nozzles - Exchange of Thermocouple
117
Instructions for Service and Repair
122
8 Decommissioning
123
Safety Instructions
123
Instructions for Disposal
124
9 Tightening Torques
125
Tightening Torques for Socket Head Screws
125
Tightening Torques for Manifold Screw Connections and Retaining Screws
127
Tightening Torques for Clamping Covers of HPS III-MH Nozzles
128
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