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Control Unit
Orion Jr. 2 BMS
Ewert Energy Systems Orion Jr. 2 BMS Manuals
Manuals and User Guides for Ewert Energy Systems Orion Jr. 2 BMS. We have
2
Ewert Energy Systems Orion Jr. 2 BMS manuals available for free PDF download: Wiring & Installation Manual, Operation Manual
Ewert Energy Systems Orion Jr. 2 BMS Wiring & Installation Manual (42 pages)
Brand:
Ewert Energy Systems
| Category:
Control Unit
| Size: 1 MB
Table of Contents
Table of Contents
2
Safety: Read this First
4
Determining Which BMS to Order
7
Overview of Theory of Operation
8
Mounting
9
Physical Mounting
9
Thermal Information
9
Wiring the BMS
10
Interfacing the Load and Charger with the BMS
11
Current Limiting Via the Digital CANBUS (CAN-Enabled Units Only)
11
Current Limiting Via the Analog Voltage Outputs
12
Current Limiting Via an On/Off Signal from the BMS
12
Notes for Specific Applications
12
Digital RS232 Serial Communication
13
Straight through Pinout
13
Mating Connector Part Numbers
13
Main Input/Output (I/O) Connector
14
Wiring Main Connector
16
Fusing
16
Power Supplies
16
LED Status Light
18
Wiring CAN Interfaces
18
Wiring Digital Signal Outputs
19
Checking Open Drain Outputs
23
Wiring the Multipurpose Input
23
Wiring the Analog 0-5V Outputs
23
Thermistors (Pins 10, 12, 16, and 8)
24
Wiring Voltage Taps
25
Safety Disconnects and Fuse Position
28
Current Sensor
29
Wiring for High Impedance Cables and Busbars
31
Skin Effect Issues Due to AC Currents
32
Transients
33
Wiring Errors
34
Voltage Tap Harness Lengths
34
Internal Isolation
35
Fuses on Voltage Tap Wires
35
Physical Routing and Installation of Wires
35
Verifying Cell Voltage Tap Wiring
36
Why Orion Jr. 2 BMS Internal Fuses Blow
37
What Causes the Fuses to Blow
37
Reason: Altering Wiring with the BMS Connected (or Loose Busbar)
38
Reason: Cell Tap Wires Reversed
40
Reason: Accidental Contact to Cell Tap
41
Reason: Transients (and Shorts Within the High Voltage Battery Pack)
41
Reason: Extremely Weak Cell, Internal Cell Failure (Fairly Rare)
42
Fuses in the Orion Jr. 2 BMS
42
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Ewert Energy Systems Orion Jr. 2 BMS Operation Manual (42 pages)
Brand:
Ewert Energy Systems
| Category:
Protection Device
| Size: 1 MB
Table of Contents
Table of Contents
2
Overview of Theory of Operation
3
Setting up the BMS
4
Wiring
4
Software
4
Testing
4
How the Orion Jr. 2 BMS Works
5
Changing and Uploading Settings
5
Basic Data Collection
5
CHARGE and READY Modes
7
Charge and Discharge Current Limits
7
How the BMS Calculates Current Limits
8
Selecting Current Limit Settings
10
State of Charge Calculation
11
Why SOC Correction Drifts Happen
12
Determining State of Charge Correction Drift Points
13
State of Health Calculation
15
Internal Resistance
15
How the BMS Calculates Internal Resistance
16
Determining Nominal Resistance
17
Controlling Loads and Chargers
18
Digital On/Off Outputs (Relay Outputs)
18
Watchdog Circuit
25
CANBUS Communication
25
Analog 5V Outputs
25
How Balancing Works
26
Open Wire Fault Detection Circuit
29
Busbar Compensation
30
Thermal Management and Fan Controller
32
Multi-Purpose Input
33
Multi-Purpose Output
34
Collected Statistics (Cell Warranty Data)
35
Failure Mitigation
37
Understanding Failure Modes
41
Diagnostic Trouble Codes
42
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