ETON VSL-300ST - SERVICE Manuals

Manuals and User Guides for ETON VSL-300ST - SERVICE. We have 1 ETON VSL-300ST - SERVICE manual available for free PDF download: Service Manual

ETON VSL-300ST - SERVICE Service Manual

ETON VSL-300ST - SERVICE Service Manual (165 pages)

Brand: ETON | Category: Offroad Vehicle | Size: 24.19 MB

Table of Contents

Table of Contents
2
1 Information

6
- Safety
  6
- Notes
  6
- Engine Specifications
  7
- Serial Number
  8
- Torque Values
  9
- Special Tools
  10
2 Maintenance

17
- Maintenance Data
  17
- Maintenance Schedule
  18
- Fuel Tube
  18
- Throttle Operation
  19
- Throttle Cable Adjustment
  19
- Air Cleaner
  19
- Spark Plug
  19
- Idle Speed
  20
- Drive Chain
  20
- Brake System
  21
- Wheels and Tires
  23
- Steering Shaft Holder Bushing
  23
- Toe-In
  23
3 Engine Remove and Installation

25
- General Information
  25
- Engine Removal
  25
- Engine Installation
  26
4 Lubrication System

27
- Mechanism Diagram
  27
- Precautions in Operation
  27
- Troubleshooting
  27
- Engine Oil
  27
- Engine Oil Strainer Clean
  27
- Oil Pump
  27
- Gear Oil
  27
5 Fuel System

34
- Mechanism Diagram
  34
- Precautions in Operation
  34
- Trouble Diagnosis
  34
- Carburetor Remove / Install
  34
- Air Cut-Off Valve
  34
- Throttle Valve
  34
- Float Chamber
  34
- Adjustment of Idle Speed
  34
- Fuel Tank
  34
6 Cylinder Head/Valve

45
- Mechanism Diagram
  45
- Precautions in Operation
  45
- Troubleshooting
  45
- Cylinder Head Removal
  45
- Cylinder Head Inspection
  45
- Valve Stem Replacement
  45
- Valve Seat Inspection and Service
  45
- Cylinder Head Reassembly
  45
- Cylinder Head Installation
  45
7 Cylinder/Piston

62
- Mechanism Diagram
  62
- Precautions in Operation
  62
- Trouble Diagnosis
  62
- Cylinder and Piston Removal
  62
- Piston Ring Installation
  62
- Piston Installation
  62
- Cylinder Installation
  62
8 V-Belt Driving System

70
- Mechanism Diagram
  70
- Maintenance Description
  70
- Trouble Diagnosis
  70
- Left Crankcase Cover
  70
- Drive Belt
  70
- Drive Face
  70
- Clutch Outer/Driven Pulley
  70
9 Final Driving Mechanism

86
11 Crankcase / Crank

98
10 Alternator/Starting Clutch

98
- Mechanism Diagram
  98
- Precautions in Operation
  98
- Right Crankcase Cover Removal
  98
- Set Removal
  98
- Right Cover Bearing
  98
- Flywheel Removal
  98
- Starting Clutch
  98
- Flywheel Installation
  98
- Set Installation
  98
- General Information
  108
- Trouble Diagnosis
  108
- Disassembly of Crankcase
  109
- Crankshaft Inspection
  111
- Assembly of Crankcase
  112
12 Cooling System

115
- Mechanism Diagram
  115
- General Information
  115
- Trouble Diagnosis
  115
- Trouble Diagnosis for Cooling System
  115
- System Test
  115
- Radiator
  115
- Water Pump
  115
- Thermostat
  115
13 Steering and Suspension

127
- Parts Drawing
  127
- Troubleshooting
  128
- Handlebar
  128
- Throttle Housing
  131
- Steering System
  131
14 Front Wheel and Brake System

134
- Parts Drawing
  134
- Troubleshooting
  135
- Front Wheels
  135
- Hydraulic Brake
  136
- Suspension Adjustment
  139
15 Rear Wheel and Brake System

140
- Parts Drawing
  140
- Troubleshooting
  142
- Remove Rear Wheel and Rear Brake
  142
- Swingarm & Rear Axle Holder
  145
- Suspension Adjustment
  147
16 Fenders and Exhaust Pipe

148
- Fenders Drawing
  148
- Rear Fenders Removal
  149
- Front Fender Removal
  151
- Exhaust Pipe Removal
  152
17 Electrical System

154
- Troubleshooting
  154
- Ignition Coil
  155
- Ignition Timing
  155
- Battery Information
  155
- Electric Starter
  156
- Light Bulbs Replacement
  156
- Instrument Pane
  159
- Wiring Diagram
  161
18 Troubleshooting

162
- Engine Can Not Work
  162
- Poor Performance at Low and Idle Speeds
  163
- Poor Performance at High Speed
  163
- Loss Power
  164
- Poor Handling
  165

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