Epiroc DEQ160390 Hydraulic Breaker Manuals

Manuals and User Guides for Epiroc DEQ160390 Hydraulic Breaker. We have 1 Epiroc DEQ160390 Hydraulic Breaker manual available for free PDF download: Safety And Operating Instructions Manual

Epiroc DEQ160390 Safety And Operating Instructions Manual (76 pages)

Hydraulic breakers

Brand: Epiroc | Category: Construction Equipment | Size: 2 MB

Table of Contents
3
Introduction
7
About These Safety and Operating Instructions
7
Safety Instructions
8
Signal Words
8
Qualification
9
Intended Use
9
Use Other than Intended
9
Protective Equipment
10
Carrier, Precautions
10
Transport, Precautions
10
Hydraulic Installation, Precautions
11
Special Parts, Precautions
11
HP-Accumulator
11
Piston Accumulator
11
Media/Consumables, Precautions
12
Explosion and Fire, Precautions
12
Electrical Shock, Precautions
13
Falling Stones, Precautions
13
Emissions, Precautions
13
Handling Machines, Precautions
14
Repair, Precautions
14
Changes to the Hydraulic Attachment, Precautions
14
Environmental Pollution, Precautions
15
Overview
16
Function
17
Signs / Labels
18
Name Plate
18
Labels
18
Signs
18
Applications
19
Guarantee
19
Removing the Packaging
19
Scope of Delivery
19
Transport
20
Transport Using a Crane
21
Transport Using a Forklift Truck
21
Transport Using a Truck
22
Installation
23
Media/Consumables
23
Mineral Hydraulic Oil
23
Non-Mineral Hydraulic Oil
23
Grease
23
Gas
23
Manufacturing the Adapter Plate
24
Installing the Adapter Plate
24
Attaching the Hydraulic Attachment to the Carrier
25
Mechanical Mounting Aspects
25
Making the Hydraulic Connections
25
Removing the Hydraulic Attachment from the Carrier
28
Dismantling the Hydraulic Connections
28
Mechanical Disassembly
28
Removing the Adapter Plate
28
Dustprotector
29
Removal
29
Installation
29
Working Tool
30
Selecting the Right Working Tool
30
Installation
31
Removal
32
Operation
33
Initial Operation and Operation after Long Storage
33
Preparations before Starting
34
Switching the Hydraulic Breaker on and off
34
Functional Test
35
Correct Operation
35
Working Angle
35
Advance
36
Impact Time
36
High Ambient Temperature
36
Low Ambient Temperature
36
Prohibited Operation
37
Lifting/Transporting
37
Impacting
37
Moving Objects
37
Levering
37
Blank Firing of the Working Tool
38
Cylinder End Positions
38
Working with Safety Equipment
39
Underwater Applications
39
Usage in Tunnels
39
Hot Applications
39
Autocontrol System
39
Startselect System Autostop/Autostart
40
Poweradapt
42
Maintenance
43
Maintenance Schedule
44
Depressurising the Hydraulic System
45
Cleaning
46
Preparations
46
Procedure
46
Lubrication
46
Checking the Lubricant Film
46
Automatic Lubrication
47
Replacing the Lubricant Cartridge
47
Contilube ® II Operation
47
Manual Lubrication
48
Chisel Paste Filling Device
48
Checking the Tensioning Bolts
49
Checking the Working Tool
49
Checking the Retainer Bars
50
Checking the Percussion Piston Impact Surface
50
Checking the Wear Bushes and Impact Ring
51
Checking and Cleaning the Dustprotector System
52
Piston Accumulator
53
Checking the Pressure in the Piston Accumulator
54
Release the Pressure from the Piston Accumulator
54
Filling/ Topping up the Piston Accumulator
54
HP-Accumulator
55
Visual Check
56
Checking the Fastening Screws
56
Checking the Gas Pressure
56
Checking the Hydraulic Lines
57
Checking and Cleaning the Hydraulic Oil Filter
57
Checking the Adapter Plate and the Breaker Box for Cracks And/Or Wear
57
Checking the Adapter Plate Bolts for Wear
57
Bolt Connections/Tightening Torques
58
Troubleshooting
62
The Hydraulic Breaker Does Not Start
62
Hydraulic Breaker Operates too Slowly
62
Impact Force too Low
63
Impact Rate too High and Impact Force too Low
63
Oil Leaks from Ports "P" und "T
63
Oil Escapes between the Cylinder Cover and the Cylinder
63
Oil Escapes from Parts of the Hydraulic Breaker Installation (Connecting Fittings, Hoses Etc.)
64
Oil Escapes from the Working Tool
64
Oil Escapes from the High Pressure Accumulator
64
Oil or Grease Escapes from the Contilube ® II
64
Operating Temperature too High
64
Pressure Line "P" Flails Violently
64
Repair
66
Sending in the Hydraulic Attachment for Repairs
66
Storage
67
Hydraulic Breaker
67
Short Storage
67
Long Storage
67
How to Proceed after more than Twelve Months' Storage
67
Working Tool
68
Grease Cartridges
68
Disposal
69
Hydraulic Breaker
69
Hydraulic Hoses
69
Hydraulic Oil
69
Chisel Paste and Grease Cartridges
69
Technical Specifications
70
Noise Declaration Statement
71
EC Declaration of Conformity (EC Directive 2006/42/EC)
72

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Epiroc DEQ160390 Safety And Operating Instructions Manual (76 pages)

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