Epiroc 180T Hydraulic Breaker Manuals

Manuals and User Guides for Epiroc 180T Hydraulic Breaker. We have 1 Epiroc 180T Hydraulic Breaker manual available for free PDF download: Safety And Operating Instructions Manual

Epiroc 180T Safety And Operating Instructions Manual (76 pages)

Hydraulic breakers

Brand: Epiroc | Category: Industrial Equipment | Size: 6 MB

Table of Contents
3
Introduction
7
About These Safety and Operating Instructions
7
Safety Instructions
8
Signal Words
8
Qualification
9
Intended Use
9
Use Other than Intended
9
Protective Equipment
10
Carrier, Precautions
10
Transport, Precautions
10
Hydraulic Installation, Precautions
11
Special Parts, Precautions
11
HP-Accumulator
11
Piston Accumulator
11
Media/Consumables, Precautions
12
Explosion and Fire, Precautions
12
Electrical Shock, Precautions
13
Falling Stones, Precautions
13
Emissions, Precautions
13
Handling Machines, Precautions
13
Repair, Precautions
14
Changes to the Hydraulic Attachment, Precautions
14
Environmental Pollution, Precautions
14
Overview
15
Equipment Description
15
Ec 140T
15
Ec 150T
16
Ec 155T, Ec 165T, Ec 180T
17
Function
17
Signs / Labels
18
Name Plate
18
Labels
18
Signs
18
Applications
19
Guarantee
19
Removing the Packaging
19
Scope of Delivery
19
Transport
20
Transport Using a Crane
21
Transport Using a Forklift Truck
22
Transport Using a Truck
22
Installation
23
Media/Consumables
23
Mineral Hydraulic Oil
23
Non-Mineral Hydraulic Oil
23
Grease
23
Gas
23
Manufacturing the Adapter Plate
24
Installing the Adapter Plate
24
Attaching the Hydraulic Attachment to the Carrier
25
Mechanical Mounting Aspects
25
Making the Hydraulic Connections
25
Removing the Hydraulic Attachment from the Carrier
28
Dismantling the Hydraulic Connections
28
Mechanical Disassembly
28
Removing the Adapter Plate
28
Working Tool
29
Selecting the Right Working Tool
29
Installation
30
Removal
31
Operation
32
Initial Operation and Operation after Long Storage
32
Preparations before Starting
33
Switching the Hydraulic Breaker on and off
33
Functional Test
34
Correct Operation
34
Working Angle
34
Advance
35
Impact Time
35
High Ambient Temperature
35
Low Ambient Temperature
35
Prohibited Operation
36
Lifting/Transporting
36
Impacting
36
Moving Objects
36
Levering
36
Blank Firing of the Working Tool
37
Use under Water
37
Cylinder End Positions
37
Stroke Control Valve
38
Maintenance
44
Maintenance Schedule
45
Depressurising the Hydraulic System
46
Cleaning
47
Preparations
47
Procedure
47
Lubrication
47
Checking the Lubricant Film
47
Manual Lubrication for Hydraulic Breakers Without Contilube® II
48
Automatic Lubrication
48
Replacing the Lubricant Cartridge
48
Contilube® II Operation
49
Manual Lubrication
49
Chisel Paste Filling Device
50
Checking the Tensioning Bolts
50
Checking the Working Tool
51
Checking the Retainer Bars
52
Checking the Percussion Piston Impact Surface
52
Checking the Wear Bushes and Impact Ring
53
Piston Accumulator
54
Checking the Pressure in the Piston Accumulator
55
Release the Pressure from the Piston Accumulator
55
Filling / Topping up the Piston Accumulator
55
HP-Accumulator
57
Visual Check
57
Checking the Fastening Screws
57
Checking the Gas Pressure
57
Checking the Hydraulic Lines
59
Checking and Cleaning the Hydraulic Oil Filter
59
Checking the Adapter Plate and the Breaker Box for Cracks And/Or Wear
59
Checking the Adapter Plate Bolts for Wear
59
Bolt Connections / Tightening Torques
60
Troubleshooting
64
The Hydraulic Breaker Does Not Start
64
Hydraulic Breaker Operates too Slowly
64
Impact Force too Low
65
Impact Rate too High and Impact Force too Low
65
Oil Leaks from Ports "P" und "T
65
Oil Escapes between the Cylinder Cover and the Cylinder
66
Oil Escapes from Parts of the Hydraulic Breaker Installation (Connecting Fittings, Hoses Etc.)
66
Oil Escapes from the Working Tool
66
Oil Escapes from the High Pressure Accumulator
66
Oil or Grease Escapes from the Contilube® II
66
Operating Temperature too High
66
Pressure Line "P" Flails Violently
67
Repair
68
Sending in the Hydraulic Attachment for Repairs
68
Storage
69
Hydraulic Breaker
69
How to Proceed after more than Twelve Months' Storage
69
Working Tool
69
Grease Cartridges
69
Disposal
70
Hydraulic Breaker
70
Hydraulic Hoses
70
Hydraulic Oil
70
Construction Tools Gmbh | 3390 5146 01 | 2023-05-09
70
Chisel Paste and Grease Cartridges
70
Technical Specifications
71
Noise Declaration Statement
73
EC Declaration of Conformity (EC Directive 2006/42/EC)
74

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Epiroc 180T Safety And Operating Instructions Manual (76 pages)

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