EP Equipment CPD30L1-B Manuals

EP Equipment CPD30L1-B Manuals

Manuals and User Guides for EP Equipment CPD30L1-B. We have 1 EP Equipment CPD30L1-B manual available for free PDF download: Service Manual

EP Equipment CPD30L1-B Service Manual

EP Equipment CPD30L1-B Service Manual (235 pages)

Electric Forklift Truck

Brand: EP Equipment | Category: Forklifts | Size: 18 MB

Table of Contents

Table of Contents
5
1 Information & Specifications

13
- After-Sales Service Platform
  15
- Introduction
  16
- Common Tools
  17
- General Tightening Torques
  18
2 Maintenance

21
- Overview
  23
- Maintenance
  24
  - Cleaning
    24
  - Inspection
    24
  - Lubrication
    29
3 Structure & Functions

31
- Structure & Functions
  33
  - Travel Combination Switch
    33
  - Emergency Stop Switch
    33
  - Warning Light Switch
    33
  - Horn Button
    33
  - Key Switch
    34
  - Lighting Combination Switch
    34
  - Reversing Buzzer
    34
  - MDI Instrument
    34
  - Accelerator Pedal
    35
  - Brake Pedal
    35
  - Horn
    35
  - Control Switch
    35
  - Warning Light
    36
  - Combination Light
    36
  - Headlight
    36
  - Main Contactor
    36
  - Pump Controller
    37
  - Traction Controller
    37
  - Fuse on Controller
    37
  - DC-DC Converter
    37
  - Multi-Way Manual Valve
    38
  - Pump Motor
    38
  - Gear Pump
    38
4 Chassis System

39
- Steering Wheel
  41
  - Removal and Installation
    41
  - Faults and Causes
    42
- Cover
  42
  - Removal and Installation
    42
- Seat
  43
  - Removal and Installation
    43
- Parking Brake
  43
- Parking Brake
  44
  - Removal and Installation
    44
  - Faults and Causes
    45
5 Drive System

47
- Drive Wheel
  50
  - Removal and Installation
    50
  - Faults and Causes
    50
- Drive Motor
  51
  - Removal and Installation
    51
  - Faults and Causes
    52
  - Checking and Testing
    53
  - Control Circuit Troubleshooting
    54
- Gearbox
  56
  - Removal and Installation
    56
  - Faults and Causes
    56
  - Component
    57
- Drive Axle
  58
  - Removal and Installation
    58
  - Component
    58
  - Drive Axle Oil
    60
  - Faults and Causes
    60
6 Operating System

61
- Control Lever
  63
- Horn Button
  64
  - Removal and Installation
    64
  - Faults and Causes
    64
  - Checking and Testing
    65
  - Control Circuit Troubleshooting
    65
- Travel Combination Switch
  66
  - Removal and Installation
    66
  - Faults and Causes
    66
  - Checking and Testing
    66
  - Control Circuit Troubleshooting
    67
- Lighting Combination Switch
  69
  - Removal and Installation
    69
  - Faults and Causes
    69
  - Checking and Testing
    69
  - Control Circuit Troubleshooting
    70
- Key Switch
  71
  - Removal and Installation
    71
  - Faults and Causes
    71
  - Checking and Testing
    71
  - Control Circuit Troubleshooting
    71
- Warning Light Switch
  72
  - Removal and Installation
    72
  - Faults and Causes
    72
  - Checking and Testing
    72
  - Control Circuit Troubleshooting
    72
- Emergency Switch
  73
  - Removal and Installation
    73
  - Faults and Causes
    73
  - Checking and Testing
    73
  - Control Circuit Troubleshooting
    73
- Parking Brake Switch
  74
  - Removal and Installation
    74
  - Faults and Causes
    74
  - Connection Mode
    74
  - Checking and Testing
    74
  - Control Circuit Troubleshooting
    75
- Control Switch
  76
  - Removal and Installation
    76
  - Faults and Causes
    76
  - Checking and Testing
    76
  - Control Circuit Troubleshooting
    77
7 Hydraulic System

81
- Overview
  83
  - Hydraulic Schematic Diagram
    84
- Hydraulic Power Unit
  85
  - Removal and Installation
    85
- Pump Motor
  85
  - Faults and Causes
    86
  - Checking and Testing
    87
  - Control Circuit Troubleshooting
    88
- Multi-Way Reversing Manual Valve
  90
  - Removal and Installation
    90
  - Interface Description
    91
  - Faults and Causes
    91
  - Checking and Testing
    91
- Gear Pump
  92
  - Removal and Installation
    92
  - Faults and Causes
    92
  - Checking and Testing
    92
- Redirector
  93
  - Removal and Installation
    93
  - Faults and Causes
    93
  - Checking and Testing
    93
- Tilt Cylinder
  94
- Hydraulic Troubleshooting
  98
- Hydraulic Symbol
  99
8 Steering System

101
- Steering Bridge
  104
  - Removal and Installation
    104
  - Faults and Causes
    104
  - Component
    105
- Displacement Sensor
  106
  - Removal and Installation
    106
  - Faults and Causes
    106
  - Checking and Testing
    106
  - Control Circuit Troubleshooting
    106
- Steering Cylinder
  108
  - Removal and Installation
    108
  - Cylinder Maintenance
    108
9 Electrical System

109
- Controller
  111
- Fuse
  119
  - Location of Fuses
    119
  - Checking and Testing
    120
- Main Contactor
  121
  - Removal and Installation
    121
  - Faults and Causes
    122
  - Checking and Testing
    122
  - Control Circuit Troubleshooting
    123
- Accelerator Pedal
  124
  - Removal and Installation
    124
  - Faults and Causes
    124
  - Checking and Testing
    124
  - Control Circuit Troubleshooting
    125
- DC-DC Converter
  127
  - Removal and Installation
    127
  - Faults and Causes
    127
  - Checking and Testing
    127
  - Control Circuit Troubleshooting
    127
- Combination Light / Headlight / Warning Light
  128
  - Removal and Installation
    128
  - Faults and Causes
    128
  - Checking and Testing
    128
  - Control Circuit Troubleshooting
    129
- Seat Switch
  130
  - Removal and Installation
    130
  - Faults and Causes
    130
  - Checking and Testing
    130
  - Control Circuit Troubleshooting
    130
- Handheld Unit-A (Optional)
  132
  - Handheld Unit Connection
    132
  - Handheld Unit Menu Options
    132
- Handheld Unit-B (Optional)
  133
  - Fault Detection
    133
  - Testing Truck Operation
    134
  - Settings and Adjustments
    134
  - Adjustments
    135
  - Parameter Change
    135
- Parameter Settings
  136
- TESTER Menu
  138
- Controller Error Message
  144
- Electrical Schematic Diagrams
  183
- Cable Wiring Diagrams
  184
- Wiring Harness and Connectors (CPD30/35L1-B)
  185
- Wiring Harness and Connectors (CPD30/35L1-S)
  186
10 Troubleshooting

187
- Preparation before Troubleshooting
  189
- Check the Voltage of Battery
  189
  - Troubleshooting Solutions of Common Faults
    190
Appendix

195
A Service Manual - Mast

197
A1 Wide-View Two-Stage Mast

199
- A1-1 Removal and Installation
  199
- A1-2 Lifting Chains
  200
  - A1-2.1 Chain Adjustment
    200
  - A1-2.2 Chain Replacement
    201
- A1-3 Mast Tubing
  202
- A1-4 Lift Cylinder
  203
  - A1-4.1 Cylinder Removal
    203
  - A1-4.2 Cylinder Maintenance
    204
  - A1-4.3 Cylinder Installation
    204
- A1-5 Built-In Side Shifter
  205
  - A1-5.1 Side Shifter Removal
    205
  - A1-5.2 Side Shifter Installation
    205
  - A1-6.1 Side Shifter Removal
    205
  - A1-6.2 Side Shifter Installation
    205
- A1-6 External Side Shifter
  206
A2 Two-Stage Full Free Mast

207
- A2-1 Removal and Installation
  207
- A2-2 Lifting Chains
  208
  - A2-2.1 Chain Adjustment
    208
  - A2-2.2 Chain Replacement
    209
- A2-3 Mast Tubing
  210
- A2-4 Lift Cylinder
  212
  - A2-4.1 Cylinder Removal
    212
  - A2-4.2 Cylinder Maintenance
    214
  - A2-4.3 Cylinder Installation
    216
- A2-5 Built-In Side Shifter
  216
- A2-6 External Side Shifter
  216
A3 Three-Stage Full Free Mast

217
- A3-1 Removal and Installation
  217
- A3-2 Lifting Chains
  218
  - A3-2.1 Chain Adjustment
    218
  - A3-2.2 Chain Replacement
    219
    
    A3-2.2.1 Mast Chains
    219
    
    A3-2.2.2 Fork Carriage Chains
    219
- A3-3 Mast Tubing
  221
- A3-4 Lift Cylinder
  223
  - A3-4.1 Cylinder Removal
    223
  - A3-4.2 Cylinder Maintenance
    224
  - A3-4.3 Cylinder Installation
    225
- A3-5 Built-In Side Shifter
  225
- A3-6 External Side Shifter
  225
B Service Manual - Battery

227
B1 Lithium-Ion Battery

229
- B1-1 Safety and Warnings
  229
- B1-2 Use of Battery
  229
  - B1-2.1 Pre-Use Checks
    229
  - B1-2.2 Discharging
    229
  - B1-2.3 Charging
    230
- B1-3 Maintenance & Care
  230
C Schedule

232

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