EnerSys Alpha Cordex CXCi HP Manuals

Manuals and User Guides for EnerSys Alpha Cordex CXCi HP. We have 1 EnerSys Alpha Cordex CXCi HP manual available for free PDF download: Software Manual

EnerSys Alpha Cordex CXCi HP Software Manual

EnerSys Alpha Cordex CXCi HP Software Manual (319 pages)

Brand: EnerSys | Category: Controller | Size: 8 MB

Table of Contents

Table of Contents
3
List of Figures
16
List of Tables
19
Safety
20
General Warnings and Cautions
20
Electrical Safety
21
Battery Safety
22
Software Version History
23
Software Version 8.30
23
Software Version 8.21
23
Software Version 8.10
24
Software Version 8.00
25
Software Version 7.40
25
Software Version 7.30
26
Software Version 7.20
26
Software Version 7.10
27
Software Version 7.01
27
Software Version 7.00
27
Software Version 6.30
28
Software Version 6.20
28
Software Version 6.10
28
Software Version 6.00
29
Software Version 5.20
29
Software Version 5.10
30
Software Version 5.01
30
Software Version 5.00
31
Operating System Version 6.30
31
Operating System Version 6.20
31
Operating System Version 2.20
31
Operating System Version 6.00
32
Operating System Version 5.20
32
Operating System Version 4.70
32
Introduction
33
Using the System Controller Software Manual
33
Purpose and Audience
33
Knowledge and Permissions
33
Product Overview
33
What Does the System Controller Do
34
Figure 3-1 Cordex
34
Watchdog Alarm
35
Typical System Configuration
35
How to Get Help
36
Figure 3-2 Typical DC System Configuration
36
Figure 3-3 Accessing Help on the LCD Panel Interface
36
Figure 3-4 Accessing Help on the Web Interface
37
Figure 3-5 Accounts and Shortcuts
37
Getting Started
38
Apply Power
38
Connect to the System Controller
38
In-Shelf System Controller
40
Navigating the System Controller User Interface
40
Sign in to the System Controller
40
System Controller Menu
41
Overview of the LCD Panel
42
Figure 4-1 Menu Structure
42
Figure 4-2 System Controller LCD Panel Dashboard
43
Figure 4-5 LCD Panel Menus Page
45
Figure 4-6 Controller Status Page
46
Figure 4-7 Time and Date Page
46
Figure 4-8 Time Zone Page
47
Figure 4-9 Network Time Server Page
47
Figure 4-10 Synchronize Time
48
Figure 4-11 Shortcuts
48
Figure 4-12 Ethernet Page
48
Figure 4-13 Inventory Summary Page
49
Figure 4-14 Dashboard with Multisystem Panels
49
Figure 4-15 Dashboard Using Wide Data Panel View
50
Figure 4-16 Export Diagnostic Information
51
Figure 4-17 Backup
51
Overview of the Web Interface
52
Figure 4-18 Dashboard Overview on Web Interface
53
Figure 4-19 Global Search Example
54
Figure 4-20 Web Interface Table Features
55
Figure 4-21 Alarms Menu
58
Figure 4-22 Logs Menu
59
Figure 4-23 Shelf Layout Menu
60
Overview of the In-Shelf System Controller Display
61
Table 4-1 In-Shelf System Controller Full Menu
62
Factory Information
63
Email Notification
63
Figure 4-24 SMTP Client and Server Default Ports
63
Table 4-2 Email Notification Features
64
Table 4-3 Email Configuration
65
Setup SNMP Communication
66
Figure 4-25 SNMP Manager and Agent Default Ports
66
Setting up Modbus Communication
67
Figure 4-26 Default Ports: Modbus Client (Master) and Server (Agent)
67
Setup System Logging Protocol (Syslog) Communication
68
Syslog Agent Configuration
68
Syslog Destination Configuration
68
Syslog Message Format
68
Table 4-4 System Controller Alarm Priorities to Syslog Severity Mapping Table
69
DC Power Systems
70
Guidelines for Commissioning the DC System
70
Battery Mode
71
DC System Functions
71
Modules, Inventory, and System Functions
71
Mixed Rectifier Module System
73
Battery Charging
73
Figure 5-1 Three-Stage Charging Cycle
73
Battery Temperature Compensation
74
Figure 5-2 Temperature Compensation Voltage Graph
75
Battery Runtime and Health Estimation
76
Low Voltage Disconnect Operation
76
Battery Test
78
Power Save
80
Configuration Table
81
Status Table
81
Modules Table
82
Battery String Age Estimation
82
Table 5-1 Lead Acid Battery Temperature Age Factor Reference Table
82
Battery Discharge and Recharge
84
Create a DC System Manually
85
Quick Reference for Configuring a DC System
86
Figure 5-3 Example of a DC System
86
Figure 5-4 Quick Reference for Configuring a DC System
87
Create a DC System
88
Configure Basic DC System Settings
89
Configure Dynamic Thresholds for Output Voltage Alarms
89
Configure the Rectifier Modules
89
Configure the Shunts
90
Configure the System Loads
91
Configure the Current Transducer Module
92
Configure the General Purpose Transducer Module
92
Configure the System Disconnects
93
Configure Lead Acid or Nickel Cadmium Battery Parameters
94
Configure Third-Party Lithium-Ion Battery Module Parameters
97
Configure the Battery Temperature Sensors
106
Configure the Charging System Function
107
Configure the Temperature Compensation System Function
108
Configure Battery Runtime and Health Estimation
109
Run a Manual Battery Test
109
Configure Power Save
110
Connect to Other Systems
110
Represent a Converter System as a DC Load
110
Represent an Inverter System as a DC Load
111
Multiple DC Power System Support
111
Converter Systems
113
Introduction to Converter Systems
113
Figure 6-1 Example Converter System
113
Creating a Converter System
114
Figure 6-2 Quick Reference for Configuring a Converter System
114
Creating a System from a Configuration File
115
Configure the Converter Modules
115
Configure the Shunts
115
Configure the Loads
116
Configure the Current Transducer Module
116
Configure the General Purpose Transducer Module
117
Inverter Systems
119
Introduction to Inverter Systems
119
Components of an Alpha ® T2S Inverter System
119
Figure 7-1 Single Alpha ® T2S Inverter System Components
119
Quick Reference for Configuring an Inverter System
120
Figure 7-2 Quick Reference for Configuring an Inverter System
120
Phase and Group Data
121
Live Alerts
121
System Functions
121
Create an Inverter System
122
Create a System from a Configuration File
123
Assign an Alpha ® T2S Inverter Controller Module
123
Commission an Inverter System
123
Setting System Options
123
Configure the Alpha ® T2S Inverter Controller Module
125
Configure the Inverter Modules
125
Configure the Bypass Switch
126
Configure a Basic Bypass Switch
126
Configure an Alpha ® External Maintenance Bypass Switch (XMBS)
126
Configure the Breaker or Fuse
127
Figure 7-3 a Fully Configured Alpha ® XMBS Bypass Switch with Hardwired I/O Signals
127
Figure 7-4 a Fully Configured Alpha ® XMBS Bypass Switch with CAN Signals
127
Line Power Systems
129
Introduction to Line Power Systems
129
Components of a Line Power System
129
Figure 8-1 Example Cordex ® HP LPS36 Line Power System
130
Figure 8-2 Example Cordex ® HP Elimiter+ Class 2 Distribution System
130
Quick Reference for Configuring a Line Power System
131
Create a Line Power System
131
Figure 8-3 Quick Reference for Configuring a Line Power System
131
Create a System from a Configuration File
132
Configure the Line Power Modules
132
Shared Alarm Configuration
132
Line Power Module Alarms
133
Configure the Line Power System Channels
133
Configure the Line Power System Loads
133
Line Power System Layout
134
Use the Layout Screen to View Module Status
134
Use the Layout Screen to View Load Status
135
Use the Layout Screen to Assign Channels to Loads
135
Line Power Channels Import
136
Export Line Power Channels
137
Sort Exported Line Power Channels
137
Enter Data into a Line Power Channels File
137
Figure 8-4 a Non-Filled Sorted Line Power Channels CSV File
138
Import a Line Power Channels File
139
Verify a Line Power Channel Import
139
Auxiliary Systems
141
Introduction to Auxiliary Systems
141
Create an Auxiliary System
141
Create a System from a Configuration File
141
Current Transducer Modules
141
Configure the Current Transducer Module
141
Configure the General Purpose Transducer Module
142
Distribution Systems
143
Introduction to Distribution Systems
143
Create a Distribution System
144
Figure 10-1 Example of a DC System Distribution System
144
Create a System from a Configuration File
145
Distribution Subsystems
145
Create a Smart Distribution Subsystem
145
Figure 10-2 Example of Alpha ® Smart BDFB Distribution System
146
Create a User Defined Subsystem
147
Figure 10-3 Example of a User Defined Subsystem
147
Configure an Envision™ Energy Router Distribution Subsystem
148
Configure the Panel Details
149
Configure the Breaker or Fuse Details
150
The Subsystem Layout
150
Map Shunts to ADIO Module Inputs
151
DC Source Systems
152
Create a DC Source System
152
Create and Configure a DC Source
152
DC Source System Effect on Other Systems
153
AC Source Systems
154
Create an AC Source System
154
Create an AC Source
154
Map Rectifier Modules to an AC Source
155
Cordex ® CXPS-HSS Hyperboost Converter System
157
Introduction to Cordex ® CXPS-HSS Hyperboost Converter Systems
157
Creating a Cordex ® CXPS-HSS Hyperboost Converter System
157
Figure 13-1 Example Cordex ® CXPS-HSS Hyperboost Converter System
157
Configure Cordex ® HP Hyperboost Converter Modules
158
Configure the Shunts
158
Configure the Loads
159
Configure the Current Transducer Module
160
Configure the General Purpose Transducer Module
160
Matrix C16™ High Density Connectorized DC Distribution Breaker Panel
161
Introduction to the Matrix C16™ Distribution Breaker Panel
161
Matrix C16™ Distribution Breaker Panel in a Cordex ® CXPS-HSS Hyperboost System
161
Generator Systems
162
Create an AC Generator System
162
Create a DC Generator System
163
Configure the Generator System
163
Start and Stop Conditions
164
Default Start and Stop Conditions
164
Table 14-1 Default Start and Stop Conditions When a DC System and Battery Are Present
164
Table 14-2 Default Start and Stop Conditions When a DC System Is Present Without a Battery
164
Add Start and Stop Conditions
165
Adding Complex Start and Stop Conditions
165
Testing Start and Stop Conditions
165
Example: Start and Stop the Generator System on a Schedule
166
Start and Stop Logic
167
Start Logic
167
Stop Logic
167
Generator State
168
Figure 14-1 Generator State Flowchart
168
Alarms
170
Legacy Generator System
170
Create a Legacy AC Generator System
171
Create a Legacy DC Generator System
171
Configure Legacy Generator System Control
171
Configure Legacy Generator System Alarms
172
Alpha ® FXM HP UPS Modules
173
Thermal Systems
174
Introduction
174
Create a Thermal System
174
Thermal System Configurations
174
Single Cabinet Setup
174
Multiple Cabinet Setup
174
Logging Temperatures
175
Logging Filter Replacement Date
175
Logging Fan Replacement Dates
176
Alarms and Alerts
176
Thermal Controller Module Alert to Thermal System Alarm Propagation
176
Identifying the Origin of an Active Alarm
176
Alarms Where Hardware Does Not Exist
177
Environment Manager Systems
178
Introduction
178
Create an Environment Manager
178
Cooling Modes
178
Configuration
179
Figure 17-1 Environment Manager Cooling Modes
179
Staff Comfort Mode
181
Purge Mode
182
Shutdown Mode
182
Energy Consumption
182
Runtime Statistics
183
Fans
183
Fan States
183
Fan Configuration
184
Figure 17-2 Fan States
184
Air Conditioner Units
185
Air Conditioner Unit States
185
Air Conditioner Unit Configuration
186
Figure 17-3 Air Conditioner Unit States
186
Air Conditioner Unit Cycling
187
Table 17-1 Air Conditioner Units before Cycling
187
Table 17-2 Air Conditioner Units after Cycling
187
Alpha ® DPX Distributed Power Transport System
188
Introduction to Alpha ® DPX Systems
188
Create an Alpha ® DPX System
189
Fault Managed System
189
Shared Alarm Configuration
189
Alpha ® DPX Downconverter Loads
189
Powering on and off Devices
191
Standalone Battery Systems
194
Introduction
194
Create a Standalone Battery System
194
Configure Lead Acid or Nickel Cadmium Battery Parameters
194
Configure Third-Party Lithium-Ion Battery Module Parameters
194
System Controller Redundancy
196
Power Flow
197
Introduction to Power Flow
197
Access Power Flow
197
Getting Help
197
Figure 21-1 Power Flow for a DC System
197
Use Power Flow Configuration Suggestions
198
Configure the Default Power Flow
198
Interact with Power Flow
198
Figure 21-2 Power Flow Configuration Suggestions
198
System Controller Power Flow
199
Figure 21-3 Interacting with Power Flow
199
Power Flow for Systems Managed by Different System Controllers
200
Figure 21-4 System Controller Power Flow
200
Figure 21-5 Using Data Sharing to Create Power Flow Across Different System Controllers
200
Maintaining the System
202
Rectifier Module Maintenance
202
Rectifier Module Alarms
202
Insert Unassigned Modules
202
Inverter Module and Alpha ® T2S Inverter Controller Module Maintenance
202
Maintenance Bypass
203
Taking Power from DC Source
203
Replace the Fan
204
Identify an Inverter Module
204
Alarms and Alerts
205
Replace an Alpha ® T2S Inverter System
205
Shelf Layout
206
Line Power System Maintenance
206
Power off and on Line Power Loads
206
Replace Line Power Modules
206
Battery Maintenance
207
Battery Alarms
207
Charging Batteries
208
Maintaining Batteries
209
Figure 22-1 Battery Maintenance System Functions
209
Battery Temperature Compensation
212
Low Voltage Disconnect Maintenance
213
Maintaining the System Controller
214
Ethernet Communications
214
Connect Via the Web Interface
215
Working with Alarms, Alerts, and Hints
215
Active Alarms
215
Alerts
216
Hints
216
Alarm Cut-Off (ALCO)
217
Alarm Activation Delay at Start up
217
Alarm Summary Relays
218
Create User Alarms
218
System Controller Maintenance
219
Restart the System Controller
219
Restart the System Controller Via the LCD Panel
220
Power down the System Controller
220
Change the Time and Date
220
Change the Language for the LCD Panel
221
Change the Language for the Web Interface
221
Change User Interface Strings
221
Change the Web Session Language
223
Change the System Status Bar
223
Change the Dashboard Values
223
Data Sharing
224
Maintenance Mode
225
System Use Notification
226
Working with Logs
228
Events and Alerts Logs
228
Figure 23-1 Events Log
228
Battery Activity Log
229
Figure 23-2 Battery Log on the Web Interface
229
Figure 23-3 Battery Log in Excel
229
Power Outage Log
230
Datalogs
230
Performance Logs
232
File Maintenance
233
File Preferences
233
File Maintenance from the LCD Panel
234
Upgrade the System Controller Software
235
Export a Configuration File
236
Import a Configuration File
237
Configuration Restore Points
240
Export Diagnostic Information
241
License Key
242
Upload the Software Manual
244
Export Inventory File
244
Backup and Restore
245
User Account Maintenance
247
Set up Users and Permissions
247
Edit User Permissions
247
Enable New Users
247
Disable Users
248
Change the Default Password on the LCD Panel
248
Change the Default Password from the Web Interface
249
User Account Password Requirements
249
Machine User
249
Remote Configuration Lockout
250
Password Reset Using Security Questions
251
Configure Password Options
253
Remote Authentication
253
Remote Authentication Dial-In User Service (RADIUS) Authentication
254
Terminal Access Controller Access Control System Plus (TACACS+) Authentication
255
Flash Maintenance
257
Storage and Memory
257
Secure Web Server
257
HTTPS and Certificate Overview
257
Configure HTTPS
258
Figure 23-4 Example Certificate
259
Figure 23-5 Valid Certificate
259
Virtual Local Area Network (VLAN) Support
260
Test Relays
260
Using the System Controller as a Proxy Web Server
261
Maintaining Modules
263
ADIO Module Maintenance
263
Configure an ADIO Module
263
Replace an ADIO Module
263
Calibrate Analog Inputs
264
Table 24-1 ADIO Module Input Calibration Modes
264
Calibrate Shunts, Current Transducer Modules, and Temperature Probes
268
Test Relays
270
Test Comms Lost Action
270
Enable Temperature Sensor Failure Alarms
270
Ground Fault Detection
271
Module Firmware Upgrades
271
Module Firmware Upgrade
271
Upload a Firmware File
271
Select the File to Upgrade
272
Upgrade the Module
273
Using Custom Views, Data, Timers, Counters, Scheduler, and Custom Actions
274
Custom Views
274
Create Custom Views
274
Add Components in the Custom View
274
Access and Configure the Default Custom Dashboard View
276
Access the Custom Data View
276
Remove a Table from the Custom View
276
Add an Existing Table to the Custom View
277
Custom Data
277
Configure Custom Data
277
Figure 25-1 Text Mapping for a Custom Data Representing Air Conditioning Unit States
281
Create Custom Data
282
Create Custom Data - Basic Workflow
282
Create Custom Data - Detailed Workflow
282
Custom Data Examples
283
Custom Data - Summing Load Shunts
283
Custom Data - AC Cooling too Low User Alarm
283
Using Timers
284
Configure the Delay Timer
284
Configure the Interval Timer
286
Counters
287
Configure the up Counter
287
Configure the down Counter
288
Scheduler
289
Configure a Recurring Action
289
Configure a One-Time Action
289
Configure Scheduled Actions
289
Scheduled Time Spans
290
Custom Actions
291
Configure a Change Relay Action
291
Configure a Change Field to Constant Action
291
Configure a Change Field to Variable Action
293
Troubleshooting
295
Troubleshoot the System Controller
295
No Communication
295
Unable to Communicate Via Ethernet
295
Home Button or LCD Panel Not Responding
296
System Controller Fail
296
Troubleshoot a Rectifier System
297
Relays Not Triggered During Alarm Conditions
297
Rectifier Module Alarms and Alerts
297
Rectifier Module Not Acquired
298
Rectifier Module Communication Lost
298
Replacing a Defective Rectifier Module
298
Using Extended Ranges
299
Rectifier Module Configuration Error
300
Rediscovering CAN Devices
300
Replacing a Defective ADIO Module
300
Troubleshoot a Battery Test
300
Troubleshoot Power Save
301
Table 26-1 Troubleshooting Power Save
301
Troubleshoot an Inverter System
302
Wrong Inverter Module AC Input Group
303
Wrong Inverter Module DC Input Group
303
Alpha ® T2S Inverter Module Expert Operations
303
Troubleshoot and Clear the System Error Alarm
304
Phase Overload Alarm
304
Troubleshooting a Line Power System
305
Resolving Line Power System Alarms
305
Fan Tray Alarms
305
Line Power System Overload
305
Line Power System Transient Events
306
Line Power Channels File Import Errors
306
Table 26-2 Example of an Event Entry for Error (Time Column Not Displayed)
307
Table 26-3 Troubleshooting Errors in a Line Power Channels CSV File
307
System Controller Reference Guide
309
CAN Modules
309
Table 27-1 Support for CAN Modules
309
Communication Ports
311
Ethernet Ports
311
USB Ports
312
CAN Ports
312
Figure 27-1 CAN Differential Signaling
313
Figure 27-2 CAN Network Topology
313
Default System Values and Ranges
314
12 Volt System Default Values and Ranges
314
Figure 27-3 Alpha® CAN Connector
314
Table 27-2 12 Volt System Default Values and Ranges
314
Table 27-3 24 Volt System Default Values and Ranges
314
24 Volt System Default Values and Ranges
315
Table 27-4 48 Volt System Default Values and Ranges
315
48 Volt System Default Values and Ranges
316
220 Volt System Default Values and Ranges
317
Table 27-5 125 Volt System Default Values and Ranges
317
Table 27-6 220 Volt System Default Values and Ranges
317

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