Enerpac SBL500 Manuals

Manuals and User Guides for Enerpac SBL500. We have 1 Enerpac SBL500 manual available for free PDF download: Instruction And Maintenance Manual

Enerpac SBL500 Instruction And Maintenance Manual (182 pages)

Brand: Enerpac | Category: Lifting Systems | Size: 9 MB

Table of Contents
4
Introduction
8
Manufacturer Address
8
Declaration
8
Referenced Documents
8
Identification
9
Liability
9
Intended Use
9
Modifications
10
Personnel and Responsibilities
10
The Owner of the System
10
The User of the System
11
The Site Supervisor
11
The System Director
11
The Operators
12
Hand Signals
13
Lifetime
14
Warning Symbols Used Within this Document
14
General Safety Aspects
15
Mandatory Protective Gear
15
General Safety Regulations
15
Symbols Applied to the System
16
Welding Work
17
Working on the Electrical System
17
Working on the Hydraulic System
17
Fire
17
Working with Hazardous Substances
18
Assembly and Disassembly
19
Transport, Loading and Unloading of the System
19
Dealing with Hoses
20
Common Directions
20
Main Procedure for Connecting Hoses
21
System Overview
22
General
22
Main Parts
23
The Unit
25
Header Beams
28
The Skid Tracks
29
Side Shift Units
29
Options for Side Shift Units
30
The Lifting Lugs
33
The Remote-Control Console
34
System Specifications
35
Main Specifications
35
Functional Specifications
36
Side Shift Units
37
Mechanical Locking System
37
Rotation Anchor
37
Sling Guides
37
Dimensions and Masses
37
System Configurations
38
Header Beam Configurations
38
Side Shift Units and Header Beams
39
Position of the Load
39
Service Conditions
40
Plan an Operation
41
Bearing Ground Pressure Calculation
42
Calculations for Units with Wheels
42
Calculations for Units with Roller Tracks
47
Requirements for Foundation Material
52
Check the Lifting Capacity of the System
53
Maximum Load
53
Minimum Load
55
Side Shift Units, Lugs and Sling Guides
55
Side Shift Units
55
Lugs
55
Sling Guides
55
The Bearing Capacity of the Header Beams
56
Side Load
58
Install the System
59
Hoisting Instructions
59
Transporting a Unit in Vertical Position
59
Transporting a Unit in Horizontal Position (Not for SBL1100)
60
Hoisting Skid Tracks
63
Hoisting Header Beams
63
Hoisting a Side Shift Unit
64
Hoisting Sling Guides
66
Place the Skid Tracks
67
Build the Foundation
67
Put the Skid Tracks in Place
68
Align the Skid Tracks
69
Put the Units Upon the Skid Tracks
71
Connect the Power Cables
72
Put the Boom in Upright Position (SBL900 and SBL1100 Only)
72
Mount the Header Beams
75
Assemble the Modular Beam
75
Mount the Lifting Lugs
76
Mount the Header Beam on Top of the Cylinders
77
Mount Longitudinal Beams
78
Mount the Side Shifts on Top of the Header Beams
78
Mount the Cable Guiding Reel
78
Mount the Rotation Anchor
79
Mount the Ssu150 and Ssu300
79
Mount the Ssu600
84
Connect the Cable of the Side Shift Unit
86
Set the Moving Direction
87
Install the Rotation Anchor
88
Install the Sling Guides
89
Install the Remote-Control Console
90
Wireless Communication
90
Wired Communication
90
Mixed Wireless and Wired Communication
91
Set up the Communication for Wireless and for Wired Connection
92
Pairing of the Remote Control Console with the Units
93
Perform an All-Over Visual Inspection of the System
94
How to Control the System
95
The Emergency Buttons
95
The Control Panel of the Unit
96
The Remote-Control Console
98
The Controls
98
The Display
99
The Mechanical Locking System
100
Rotate the Load Using the Rotation Anchor
102
Limiting Devices
104
Execute a Lifting Operation
105
Main Directions
105
Risks and Warnings
105
Warning Signs on the System
106
Local Control of One Unit
106
Suspend the Load
108
Side Shift Units or Lifting Lugs
108
Sling Guides
109
Lift the Load
110
Move the Load in Longitudinal Direction
112
Synchronize the Positions of the Units
114
Move the Load in Transversal Direction
115
Rotate the Load
116
Tilt the Load
116
Solve Problems
119
Main Problem Localization Procedure
119
List of Problems and Solutions
119
Repair the Wire Stroke Sensor
122
Replace the Wire
122
Calibrate the Stroke Sensor
122
Storage
125
System
125
Hydraulic Hoses
125
Remote-Control Unit
126
Maintenance
127
Rules to be Observed for Maintenance
127
Responsibilities
128
Mechanical
129
Lubricate the Driving Chains
131
Tension the Driving Chains
132
Tension the Roller Chains (Sbl1100)
134
Lubricate the Side Shift Units
136
Lubricate the Swivel
137
Lubricate the Booms
137
Measure the Wear of the Guiding Pads
138
Adjust the Guiding Pads
140
Check the Stroke Sensor
142
Tension the Chain of the Side Shift Units
143
Replace the Oil of the Gearboxes
144
Hydraulics
145
Drain the Oil
148
Fill the Tank
149
Replace the Filter Element
150
Electrics
152
Quality
153
Dismantling the System
153
Index
154
Appendices
155
Checklist for Planning
155
Checklist for Installing the System
157
Final Checks
159
Recording a Lifting Operation
160
Logging Maintenance
162
Wear of the Pads
165
Hydraulic Fluid Safety Information
166
Torque Settings
174
Fine Pitch
175
Compatibility of System Parts
176

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Enerpac SBL500 Instruction And Maintenance Manual (182 pages)

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