Enerpac JS500 Manuals

Manuals and User Guides for Enerpac JS500. We have 1 Enerpac JS500 manual available for free PDF download: Instruction And Maintenance Manual

Enerpac JS500 Instruction And Maintenance Manual

Enerpac JS500 Instruction And Maintenance Manual (153 pages)

Push-Up Systems

Brand: Enerpac | Category: Industrial Equipment | Size: 6 MB

Table of Contents

Contents

4
- Table of Contents
  4
1 Introduction

7
- Manufacturer Address
  7
- Declaration
  7
- Referenced Documents
  7
- Identification
  7
- Liability
  8
- Intended Use
  8
- Modifications
  8
- Personnel and Responsibilities
  9
  - The Owner of the System
    9
  - The User of the System
    10
  - The Site Supervisor
    10
  - The System Director
    11
  - The Operators
    11
- Hand Signals
  13
- Lifetime
  13
- Warning Symbols Used Within this Document
  14
2 General Safety Aspects

15
- Mandatory Protective Gear
  15
- General Safety Regulations
  16
- Symbols Applied to the System
  17
- Welding Work
  19
- Working on the Electrical System
  19
- Working on the Hydraulic System
  19
- Fire
  20
- Working with Hazardous Substances
  20
- Assembly and Disassembly
  22
- Transport, Loading and Unloading of the System
  22
- Dealing with Hoses
  23
3 System Overview

24
- General
  24
  - The Unit
    26
  - The Barrel
    27
  - The Top Barrel
    27
  - The Mini-Jacks
    28
  - The Insertion System
    28
  - The Electro Cabinet
    28
  - The Hydraulic Power Unit (Hpu)
    29
  - The Laptop and the Smartbox
    29
  - The Trolley (Optional)
    29
- The Lifting Principle of the System
  32
- System Specifications
  33
  - Main Specifications
    33
  - Functional Specifications
    35
  - Dimensions
    38
- Service Conditions
  40
4 Plan an Operation

41
- Properties of the Operation
  41
- Ground Bearing Pressure and Foundation
  41
5 How to Install the System

52
- How to Hoist the Parts of the System
  52
  - Unit
    52
  - Barrel
    53
  - Top Barrel
    53
  - Insertion System
    53
  - The Trolley and the Skid Tracks
    54
- How to Assemble the System
  55
  - Electrically
    55
  - Mechanically
    57
  - Alignment Requirements
    57
  - Mount the Load
    62
  - The Trolleys
    62
6 How to Control the System

69
- The Emergency Buttons
  69
  - System
    69
  - Trolleys (Optional)
    70
- The Control Panel on the Electro Cabinet (Js125 and Js250)
  71
- The Control Panel on the Electro Cabinet/Remote Control (JS500)
  72
- The Human Machine Interface (Hmi) on the Laptop
  73
  - The Main Window
    75
  - The Functions on the Menu Bar
    84
  - Logging
    101
- The Trolleys
  103
  - The Js125
    103
  - The Js250
    104
  - The Remote Control Console
    106
7 Execute an Operation

107
- Risks and Warnings
  107
- Warning Symbols
  109
- Lift the Load
  110
  - Initiating
    110
  - Manual Operation
    111
  - Automatic Operation
    113
- Move the Load Horizontally with the Trolley
  115
- Calibration
  117
8 Solve Problems

119
- Main Problem Localization Procedure
  119
- List of Problems and Solutions
  119
  - Main Problems
    119
  - Error Reports of the Units
    121
9 Storage

123
- System
  123
- Smartbox and Laptop
  123
10 Maintenance

124
- Rules to be Observed for Maintenance
  125
- Responsibilities
  126
- General Inspections
  126
  - Bolts
    126
  - Visual Check of All Welding
    126
  - Check for Irregularities
    126
  - Check for Corrosion
    126
  - Inspect the Readability of the Warning Signs
    126
- Mechanics
  127
- Hydraulics
  129
- Electrics
  132
- Trolley Js125
  135
  - Tension and Grease the Chain
    136
  - Maintain the Travelling Distance Sensor
    136
- Trolley Js250
  137
11 Quality

138
12 Recycling

138
13 Index

139
Appendices

140
Checklist for Planning

140
Checklist for Installing the System

141
Logging Maintenance

142
Recording a Lifting Operation

143
Hydraulic Fluid Safety Information

145
Torque Settings

152

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