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EnergyLogic EL-200B Waste Oil Boiler Manuals
Manuals and User Guides for EnergyLogic EL-200B Waste Oil Boiler. We have
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EnergyLogic EL-200B Waste Oil Boiler manual available for free PDF download: Installation & Operation Manual
EnergyLogic EL-200B Installation & Operation Manual (99 pages)
Waste Oil Boilers 115V/60Hz
Brand:
EnergyLogic
| Category:
Boiler
| Size: 6 MB
Table of Contents
Operation Manual
1
Table of Contents
4
1 Safety, Codes and Regulations
7
Conventions Used in this Manual
7
General Warnings
8
Safety Hazards
8
Codes and Regulations
10
Fuels and Fuel Management
11
Fuels
11
Clearances to Combustible Surfaces
12
2 Installation Considerations
13
Technical Guidelines
13
Tools Required
14
Boiler Placement Guide
14
3 Assembly and Installation -Vessel, Tank, Pump and Suction Fuel Line
16
Unpacking and Inspection
16
Warranty Registration
16
Boiler Vessel Installation
18
Vessel Installation
18
Preparing the Energylogic Used-Oil Tank
19
Tank Vent Installation - Energylogic Tanks
19
Drain Valve Installation - Energylogic Tanks
19
Low Fuel Cutoff Switch - Energylogic Tanks
19
Fuel Metering Pump and Filter Installation - Energylogic Tank (Continue to Section 3.6 if You Don't Have el Tank)
20
Fire Stop Valve and Filter Head Installation - el Tank
20
Metering Pump Installation - el Tank
20
Gauge and Pump Tubing Installation - el Tank
21
Metering Pump Installation - Non-EL Tank (Skip if You Have el Tank)
22
4 Installation of Boiler Components
23
Vessel Panel and Insulation Assembly
23
Boiler Wire Harness and Controls Installation
24
Low Water Cutoff Probe and Control Installation
24
Triple Aquastat Temperature Controller Installation
25
High-Limit Temperature Controller Installation
26
Vessel Wire Box Installation
27
Pressure Relief Valve and Combination Gauge Installation
28
Domestic Coil (Optional Accessory)
28
Preheater Assembly
29
Burner/Vessel Assembly
30
Pump Discharge (Outlet) Tubing Installation
33
Pump Discharge Tubing Installation
33
Pump Discharge (Outlet) Tubing Installation - Guidelines
34
Hydronics Connection and Boiler Mixing Valve Installation
34
Hydronics Installation - Key Points
34
Hydronics Set up
35
Boiler Mixing Valve Set up
36
Filling the System
36
5 Exhaust Flue System Installation
37
Barometric Damper Tee Installation
37
Flue Piping Installation
37
Draft Gauge Installation (Included with some Packages)
40
6 Electrical System Installation
41
Wall Thermostat and Low Fuel Cut-Off Switch Installation (Optional Accessories)
41
Wall Thermostat Installation
41
Low Fuel Cut-Off Installation
41
Fuel Pump Power Connection
42
Main Electrical Connection
43
7 Startup and Operation
44
Do's and Don'ts/Tech Tips
44
Burner Primary Control Operation
44
Safety Systems and Warnings
46
Boiler Startup
46
Fuel System Priming
47
Starting the Boiler
48
Burner System Checkout
49
Everyday Operation of Your Energylogic Used Oil Boiler
52
8 Maintenance
53
Service Contracts
54
Safety Warnings - Lockout/Tagout
54
Monitoring System Performance over Time
54
Maintenance Schedule and Parts
54
Maintenance Procedures
56
Heat Exchanger Cleaning / Door and Access Insulation Checks
56
Low Water Cut off Testing and Probe Inspection
58
Fuel Oil Filter Replacement
60
Preheater Cleaning
61
Nozzle Line Assembly Cleaning
63
Retention Head and Electrode Settings
66
Solenoid Valve Cleaning
68
Air Compressor Maintenance
70
Seasonal Shut down & Start up
72
9 Troubleshooting
73
Troubleshooting Condition Table
74
Troubleshooting Trees
75
Testing Procedures
78
Wall Thermostat (if Equipped) and Burner Thermostat Circuit Testing
78
Water Circulator Pump Testing
79
Cad Cell Testing
80
Metering Pump Assembly Testing
81
Preheater and Nozzle PTC Testing Procedure
83
Primary Control Testing
85
Solenoid Valve Testing
86
Top Suction Kit Testing
87
Iron Core Transformer Testing
88
Boiler Control Testing / Wiring Troubleshooting
90
10 Appendices
92
Boiler Wiring and Oil Schematic
92
Boiler Specifications
95
Limited Warranty
99
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