Emerson Ultraseal 20 EX Manuals

Manuals and User Guides for Emerson Ultraseal 20 EX. We have 1 Emerson Ultraseal 20 EX manual available for free PDF download: Product Manual

Emerson Ultraseal 20 EX Product Manual (187 pages)

Metal Welding System

Brand: Emerson | Category: Welding System | Size: 14 MB

Using this Manual
4
Classification of Hazards
4
Table of Contents
11
Chapter 1: Safety and Support
17
Intended Use
18
Safety, Personal
19
Maintenance Safety
20
Safety, System
21
Thermal Switch
21
Contacting Branson
22
Questions or Problems
22
Returning Equipment
23
New Applications
23
Warranty
24
Chapter 2: Introduction
25
Ultrasonic Theory
26
Figure 2.1 Transforming Electrical Energy into High Frequency Mechanical Vibration
26
Figure 2.2 High Frequency Vibration Welding
26
Figure 2.3 Weld 'Power Graph' (Weld Footprint)
28
Figure 2.4 Pressure, Power, and Time Relationship
28
Figure 2.5 Weld Time
29
Figure 2.6 Amplitude
29
Figure 2.7 Power, Time, and Energy Relationship
30
Figure 2.8 Resonant Frequency
30
Terminology
32
Weld Mode
35
Chapter 3: Shipping and Handling
37
Unpacking, Handling & Installation
38
System Location
38
System Assembly
38
Operating the System
38
Chapter 4: Troubleshooting
41
Troubleshooting
42
Weld Overload
43
Low Air Pressure
44
Ready Check
45
Troubleshooting Guide
46
Table 4.1 Troubleshooting Guide
46
Chapter 5: Maintenance
49
Periodic Maintenance
50
List of Figures
55
List of Tables
57
Chapter 1: Ultraseal 20 EX Actuator
59
Mechanical Actuator Specifications
60
Ultrasonic Stack Assembly
61
Welding Tip
62
Explosion Proof Protection System
65
Recommended Maintenance
66
Tool Gap Requirements
67
Setting Weld Height Proximity Switch
71
Ultrasonic Stack Disassembly
73
Ultrasonic Stack Assembly
74
Ultraseal 20 Tool Kit BOM
75
Ultraseal 20 EX Actuator BOM
76
File Attachments
80
Type Examination Certificate
87
Touchscreen Controller
90
Manual Change Information
91
Copyright and Trademark Notice
91
Chapter 2: Introduction
94
Chapter 3: Shipping and Handling
94
Chapter 5: Maintenance
95
Chapter 1: Safety and Support
100
Safety Requirements and Warnings
101
Symbols Found on the Product
102
General Precautions
103
Intended Use of the System
103
Regulatory Compliance
104
Warranty
105
How to Contact Branson
106
Returning Equipment for Repair
107
Contact Information
108
Obtaining Replacement Parts
109
Chapter 2: Introduction
110
Model Covered
112
Overview of this Model
113
CPU Board
114
Motor Control Board
115
Compatibility with Branson Products
116
Ultrasonic Theory
117
Terminology
123
Chapter 3: Shipping and Handling
126
Environmental Specifications
127
Receiving
128
Scope of Delivery
128
Unpacking
129
Returning Equipment
130
Chapter 4: Technical Specifications
132
Environmental Requirements
133
Controller/Power Supply
133
Electrical Requirements
134
Pneumatic Requirements
135
Chapter 5: Operation
136
Before Operating the Unit
137
Run Screen
138
Menu Options Screen
140
Weld Settings Screen
142
Weld Mode Screen
144
Advanced Weld Settings Screen
146
Preset Menu Screen
147
Preset Name Screen
148
Preset Library Screen
149
Maintenance Menu Screen
150
Height Calibration Screen
152
Sonic Generator Screen
153
Sending Screen
154
Maintenance Counters and Limits Screen
155
Weld Limits Screen
156
Sequence Menu Screen
157
Sequence Name and Edit Screen
158
Sequence Steps Screen
159
Sequence Library Screen
160
Height Adjustment Screen
161
System Configuration Screen
162
Cooling Screen
163
Teach Mode Setup Screen
164
System Configuration Screen (Next)
166
Actuator Selection Screen
167
Password Changing Screen
168
Low Air Alarm Screen
169
System Configuration Screen (Next, Next)
170
Transducer Configuration Screen
171
Sequence Error Screen
172
Gateway Feature
173
Diagnostic Screen
174
Serial Port Diagnostic Screen
175
Cycles Screen
176
Typical Keypad Entry Screen
177
Advanced Function Switch Select
178
Saving/Transferring Preset and Sequence Information
179
Download Procedure
179
Upload Procedure
180
Safety Circuit Alarms
181
Chapter 6: Maintenance
182
Preventive Maintenance
183
Routine Component Replacement
183
Parts Replacement
184
Power Supply Cover
184
Circuit Boards and Modules
184
Parts List
185

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