Emerson PCM-22 Manuals

Manuals and User Guides for Emerson PCM-22. We have 2 Emerson PCM-22 manuals available for free PDF download: Manual, Operator's Manual

Emerson PCM-22 Manual

Emerson PCM-22 Manual (110 pages)

Rotary Knife Controller

Brand: Emerson | Category: Controller | Size: 0.9 MB

Table of Contents

Table of Contents

5
- Introduction
  
  9
  - Description
    9
  - Features
    11
  - Terminology
    12
    
    Master Cycle Length
    12
    
    Follower Cycle Length
    12
    
    Working Segment
    13
    
    Cycle Point
    13
    
    Working Offset
    13
    
    Variable Segment
    14
    
    Cycle Drop out Position
    15
    
    Working Ratio
    15
    
    Phase
    16
    
    Average Length
    16
- Theory of Operation
  
  19
- Installation Guidelines
  
  31
  - Attaching the PCM-22 Module
    31
  - I/O Wiring
    31
    
    Input Wiring
    31
    
    Output Wiring
    31
- Software Setup
  
  33
  - Programming the PCM-22
    33
  - PCM-22 Software Setup
    33
  - Master Axis
    37
    
    Description
    37
    
    Master Axis Setup
    39
  - Master Cycles
    45
    
    Master Cycle Number
    45
    
    Master Cycle Length
    45
    
    Master Phase Distance
    48
    
    Master Cycle Defined by Sensor
    48
  - Follower Cycles
    50
    
    Cycle Number
    51
    
    Follower Cycle Length
    51
    
    Follower Length Correction Limit
    51
    
    Follower Length Upper Limit
    52
    
    Follower Length Lower Limit
    53
    
    Cycle Defined by Registration Sensor
    54
  - Cycle Defined by a Registration Sensor
    54
    
    Follower Sensor Valid Zone (+/-)
    54
    
    Follower Cycles Per Master Cycle
    54
    
    Phase Correction Limit
    55
    
    Phase Distance Error Limit (+)
    55
    
    Follower Sensor Averaging
    55
    
    Phase Correction Deadband
    56
    
    Length Change Increment
    56
    
    Master Cycle Number
    56
    
    Batch Count
    56
    
    Cycle Count
    57
    
    Working Segment Width
    57
    
    Working Ratio
    58
    
    Working Offset
    58
    
    Upper Working Segment Limit Width
    58
    
    Lower Working Segment Limit Width
    58
    
    Upper Working Ratio Limit
    58
    
    Lower Working Ratio Limit
    58
    
    Offset/Phase Fine Increment
    59
    
    Offset/Phase Coarse Increment
    59
  - Input Functions
    60
    
    Description of Input Functions
    61
  - Working Offset Increment
    62
    
    Typical Input Assignments
    65
  - Working Ratio Decrement
    65
  - Working Ratio Increment
    65
  - Output Functions
    66
    
    Description of Output Functions
    66
    
    Recommended Output Assignments
    70
  - Programming
    71
    
    Additional Programming Functions
    71
    
    Example Program
    72
- Example Applications
  
  75
  - Rotary Knife
    75
  - Seal and Cut off Packages
    76
  - Flexible Bag Maker
    77
  - Pick and Place
    78
  - Imprinter
    79
  - Working Segment
    79
  - Working Segment Decrease
    79
  - Working Segment Increase
    79
- Maximizing Profile Performance
  
  81
  - Commands Referenced
    82
  - Minimizing Length Variation
    82
  - Minimizing Phase Variation
    84
- Tips and Troubleshooting
  
  88
  - General Issues
    88
  - Product Ranges and Limits
    88
  - Follower Cycle will Not Start
    89
  - Verifying the Working Segment Position
    89
  - Issues Maintaining Phase
    90
  - System Calibration Issues
    91
  - Synchronization Source Issues
    91
  - Running into a Length Limit
    92
  - Missing Sensor Issues
    93
  - Extra Sensor Issues
    94
  - Common Operation Issues
    95
- Appendix A - Serial Commands
  
  96
- Appendix B - PCX Cycle Screens to FX Command Cross Reference
  
  104
  - PCM-22 Master Cycles Screen
    104
Pcm-22 Follower Cycles Screen

105
- Working Segment Width
  105
- Appendix C - Master Signal Components
  106
  - Encoder Operation
    106
  - Encoder to Drive Cables
    107
  - Drive to Drive Cables
    107
  - Index
    108

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Emerson PCM-22 Operator's Manual

Emerson PCM-22 Operator's Manual (59 pages)

Brand: Emerson | Category: Controller | Size: 1.64 MB

Table of Contents

Training Services (612)-474-1116
3
Application Engineering
3
Emerson Bbs (612) 474-8835
3
Table of Contents
4
Overview

6
- Features
  6
- Theory of Operation
  7
- PCM-22 Terminology
  8
Installing Your PCM Module

11
- Input Wiring
  11
- Output Wiring
  12
- Sensor Setup
  12
- Follower Sensor
  12
- Master Sensor
  12
Programming the PCM-22

13
- Master Axis Description
  16
- Master Axis Setup
  17
- Master Cycles
  21
- Master Cycle Number
  21
- Master Cycle Length
  21
- Master Length Upper Limit
  22
- Master Length Lower Limit
  22
- Master Phase Distance
  22
- Master Cycle Defined by Sensor
  22
- Cycle Length Averaging
  22
- Follower Cycles
  24
- Follower Cycles Screen
  25
Inputs/Outputs

30
- Input Functions
  30
- Output Functions
  39
Executing Follower Cycles

43
- Creatinga Motion Program
  44
- Time Base (Indexes and Homes)
  46
- Programming Functions
  46
- Suspend/Resume Functions
  54
Encoder Operation

57
- Multi Axis Synchronization
  58

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