ELGi EG Series Manuals

Manuals and User Guides for ELGi EG Series. We have 3 ELGi EG Series manuals available for free PDF download: Operation And Maintenance Manual, Operation, Maintenance And Parts Manual

ELGi EG Series Operation And Maintenance Manual (184 pages)

Electric Powered Screw Air Compressor

Brand: ELGi | Category: Air Compressor | Size: 11 MB

Table of Contents
3
List of Contents
3
Operation and Maintenance Manual
4
- Definitions and Symbols
  5
- Using the Manual
  5
Introduction
5
Salient Features
7
- Pressure Release
  8
- Fire and Explosion
  8
Safety
8
Operating Precautions
8
- Moving Parts
  9
- Hot Surfaces
  9
- Electrical Shock
  9
- Toxic and Irritating Substances
  9
- Technical Specification
  10
- Unpacking
  11
- Handling the Compressor
  11
Commissioning Process
11
Installation
11
- Compressor Location – General Requirements
  12
- Foundation
  14
- Ventilation and Exhausting Hot Air
  14
- Electricals
  15
- Air Pipe Lines
  16
- Receivers for Compressed Air Systems
  16
- Earthing
  17
- Removal of the Antivibration Mount and Shroud Arresting Bracket
  17
- The Compressor
  17
- Oil Fill Procedure
  18
- Oil Level Check
  18
- Extended Storage
  20
Disposal of Packing
20
Compression in a Screw Compressor
21
Functional Description
21
- Air Intake System
  22
- Drive System
  22
- Electrical System and Controls
  22
- Discharge System
  23
- Cooling and Lubrication System
  23
- Electrical System
  24
- Reset Button
  24
- Fan Motor Overload Trip
  24
- Discharge Temperature Sensor
  24
- Starting and Normal Operation Mode
  25
- Safety Valve
  25
- Starting the Equipment
  25
- Checks before Starting the Compressor
  25
- Operation - Control System
  25
- Unloading Mode
  26
- Monitoring the Running Condition of the Compressor
  26
- Stopping
  26
- To Change the Compressor Settings
  26
- Dismantling Method of Existing Oil Filter
  27
- Assembly of New Oil Filter
  27
Maintenance
27
Maintenance Schedule
41
Waste Disposal
42
Decommissioning Dismantling and Putting out of Service
42
Disposal of Consumables and Replaced Parts
42
- Machine Not Starting
  43
- Machine Status down with Air Demand Present
  43
Troubleshooting
43
Conversion Tables
47
Torque Values
48
Service Log Book
49
Glossary
51
- Index
  55
- Abbreviations Used
  57
- Product Specification
  58
- Analog Inputs
  59
- Digital Inputs
  59
- Digital Outputs
  59
- Assembly
  60
- Equipment’s Safety
  60
- Installation Instruction
  60
- Static Discharge Warning
  60
- Electrical Connection
  61
- General Instruction
  61
- Power Supply
  61
- Front View
  62
- Neuron-2 Salient Features
  63
- Terminal Connection
  63
- Safeguard
  64
- Input Output Description
  65
- Main Screen
  66
- Compressor Fault Messages
  67
- Compressor Status Message
  67
- Compressor Warning Messages
  68
- Control Mode
  68
- Important Machine Settings for Users
  68
- Unload Mode
  68
- DTR Delay
  69
- Load/Unload Source
  69
- Standby Time
  69
- VFD Function
  69
- Menu Structure
  70
- VFD Operation as Follows
  70
- View
  70
- Fault Report
  71
- Operator
  71
- Cumulative Time
  72
- Day Report
  72
- Service Time
  72
- Vfd
  72
- Machine
  73
- Language
  74
- Schedule
  74
- VFD Control
  74
- Setting I Term
  75
- Setting the I Value
  75
- Setting the P Value
  75
- VFD Speed Control
  75
- Calibration (Offset)
  76
- Change Password
  76
- Clock
  77
- Relay
  77
- Temperature
  77
- Digital Input
  78
- Dryer Input
  78
- Factory Menu
  78
- Self Test
  78
- Dryer
  79
- Admin
  80
- AO Scaling
  80
- VFD Setting
  80
- Analog Output
  81
- Construction
  81
- Data Interface
  81
- Dimension Drawing
  81
- Example – Scheduler Setting
  82
- Neuron-2 Pressure Schedule Setup
  83
- Weekly Utilization
  83
- MODBUS Details
  84
- Drive System View and Parts List
  88
- Parts Manual
  88
- Air Inlet and Control System View and Parts List
  92
- Air Inlet & Control System
  95
- Moisture Separator Sub Assy
  104
- Insurance Kit Details
  119
- VFD Setting Procedure
  120
- Software Details (Programming Details)
  121
- Troubleshooting Table
  122
- Faq
  122
- Annexure 1
  124
- Compressor Controller Setting in Operator Menu VFD Settings
  125
- Power Circuit Diagram
  126
- Bill of Materials
  128
- Panel Layout
  129
- Control Circuit Diagram
  131
- P & I Drawing
  166
- Decals
  167
- Control Harness Diagram
  181
- Door Harness Diagram
  183

ELGi EG Series Operation, Maintenance And Parts Manual (134 pages)

Brand: ELGi | Category: Air Compressor | Size: 26 MB

Table of Contents
6
About Elgi
7
General Functional Description
9
Using the Manual
10
Definitions and Symbols
10
Introduction
11
Safety
12
Precautions During Installation
12
Precautions During Operation
13
Precautions During Maintenance
15
Functional Description
17
Air Circuit
17
Oil Circuit
17
Drive System
17
Control System
18
For Retro-Fitment of Standalone VFD with Compressor (C) Version in Field
18
General Functional Description
18
Technical Data
22
Installation and Operation
24
Installation and Commissioning
25
Unpacking
25
Disposal of Packing Materials
25
Site Requirements
25
Ventilation
26
Electricals
27
Air Pipe Dimensions
28
Receivers for Compressed Air Systems
30
Possible Mistakes
30
Commissioning Procedure
30
Oil Fill and Oil Level Checking
31
Preservation for Long Idle Storage
32
Airend
32
Motor
32
Air-Oil Separator Tank
32
Rubber Hoses
32
Operating Instructions
33
Initial Start-Up Checks
33
Initial Start-Up
33
Starting
33
During Running
33
Stopping
34
Changing the Compressor Settings
34
Maintenance
35
Maintenance
36
Maintenance Intervals
36
Maintenance of Individual Components & Systems
37
Pre Filter
37
Air Filter
37
Air Oil Separator
38
Oil Top up and Oil Changeover
38
Oil Filter
40
Intake Valve
40
Minimum Pressure Valve
42
Thermal Valve
43
Electrical Motor Greasing
44
Cooler Cleaning
44
Drive Coupling
44
Moisture Separator and Auto Drain Valve
45
Cooler Maintenance
46
Fan Maintenance
47
Anti Vibration Mount
47
Cooler and Motor Suction Prefilter
48
Controller
50
Troubleshooting
50
Decommissioning the Compressor
55
Dismantling the Compressor
55
Waste Disposal
55
Elgi Services
56
Elgi Customer Care System (ECCS)
56
Elgi Genuine Spare Parts
56
Air Audit
56
Appendix
58
Abbreviations Used
66
Technical Specification
67
Installation Instruction
69
Equipment's Safety
69
Static Discharge Warning
69
Assembly
69
Electrical Connection
69
Power Supply
69
General Instruction
69
Display & Terminal Details
70
Terminal Connection
70
Neuron-III Salient Features
71
Home Screen Display
71
Records (View-> Day Report and Fault Report)
71
Remote Function (both MODBUS as Well as Digital Input)
71
Lead and Lag - Pressure Schedule (Operator-> Schedule)
71
Other Interfaces and Communication
71
Safeguard
71
Input Output Description
72
X01: Power Supply
72
X02: Digital Inputs
72
X03: Analog Input/Output
72
X04: RS 485 Communication
72
X05: Main Motor Relays
73
X06: Relays
73
X07: Relays
73
X08: 3 Phase Input
73
Home Screen
74
Menu Structure
78
Main Menu
78
View
78
Fault Report
79
Day Report
79
View Service Time
79
View Cumulative Time
79
Vfd
80
Rental Hours
80
Operator
80
Machine
80
Operator Scheduler
81
Operator Maintenance
81
Language
82
VFD Control
82
VFD Speed Control
82
Service
83
Calibration (Offset)
84
Programmable Relay
84
Temperature
84
Maintenance
84
Clock
84
Digital Input
84
Dryer Input
85
Latitude/Longitude
85
VFD Model
85
Customer Care
85
Data Interface
86
Analog Output
86
DCS Port
86
Troubleshooting
87
Construction
88
Dimension Drawing
88
Example - Scheduler Setting
89
Neuron III Quick Reference
91
Air Inlet and Control System
96
Drive System
98
Discharge System
102
Cooling System
106
Lubrication System
108
Base and Canopy System
110

ELGi EG Series Operation, Maintenance And Parts Manual (60 pages)

Screw Air Compressor

Brand: ELGi | Category: Air Compressor | Size: 5 MB

2.0 General Functional Description

9
- Table of Contents
  9
- Definitions and Symbols
  10
- Using the Manual
  10
- Introduction
  11
- Safety
  12
- Precautions During Installation
  12
- Precautions During Operation
  13
- Precautions During Maintenance
  15
- Functional Description
  17
- Air Circuit
  17
- Oil Circuit
  17
- Drive System
  17
- Control System
  18
- For Retro-Fitment of Standalone VFD with Compressor (C) Version in Field
  18
5.0 Installation and Operation

22
- Disposal of Packing Materials
  23
- Installation and Commissioning
  23
- Site Requirements
  23
- Unpacking
  23
- Ventilation
  24
- Electricals
  25
- Air Pipe Dimensions
  26
- Commissioning Procedure
  28
- Possible Mistakes
  28
- Receivers for Compressed Air Systems
  28
- Oil Fill Procedure
  29
- Air-Oil Separator Tank
  30
- Airend
  30
- Motor
  30
- Preservation for Long Idle Storage
  30
- Rubber Hoses
  30
- During Running
  31
- Initial Start-Up
  31
- Initial Start-Up Checks
  31
- Operating Instructions
  31
- Starting
  31
- Changing the Compressor Settings
  32
- Stopping
  32
6.0 Maintenance

33
- Maintenance
  34
- Maintenance Intervals
  34
- Air Filter
  35
- Maintenance of Individual Components & Systems
  35
- Pre Filter
  35
- Air Oil Separator
  36
- Oil Top up and Oil Changeover
  36
- Oil Filter
  37
- Intake Valve
  38
- Blow down Valve
  40
- Minimum Pressure Valve
  40
- Thermal Valve
  40
- After and Oil Coolers
  41
- Cooler Prefilter Accessory
  41
- Electrical Motor Greasing
  41
- Drive Coupling
  42
- Moisture Separator and Auto Drain Valve
  42
- Use Only Genuine Spare Parts
  44
- Troubleshooting
  45
- Decommissioning the Compressor
  50
- Decommissioning, Dismantling & Putting out of Service
  50
- Dismantling the Compressor
  50
- Disposal of Consumables and Replaced Parts
  50
- Waste Disposal
  50
- Air Audit
  51
- Elgi Customer Care System (ECCS)
  51
- Elgi Genuine Spare Parts
  51
- Elgi Services
  51
- Appendix
  53
- Conversion Tables
  53
- Torque Values
  54
- Service Log Book
  55
- Disclaimers
  56

ELGi Categories

Air Compressor Dehumidifier Controller Industrial Equipment

More ELGi Manuals

ELGi EG Series Manuals

ELGi EG Series Operation And Maintenance Manual (184 pages)

Table of Contents

ELGi EG Series Operation, Maintenance And Parts Manual (134 pages)

Table of Contents

ELGi EG Series Operation, Maintenance And Parts Manual (60 pages)

Table of Contents

2.0 General Functional Description

5.0 Installation and Operation

6.0 Maintenance

Related Products

ELGi Categories