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Manuals and User Guides for Electromotive TECgt. We have
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Electromotive TECgt manual available for free PDF download: User Manual
Electromotive TECgt User Manual (132 pages)
Brand:
Electromotive
| Category:
Control Systems
| Size: 4 MB
Table of Contents
Table of Contents
1
Terms and Conditions
5
Electromotive Product Warranty
5
Warranty Replacement
5
Warranty Coverage
5
Length of Warranty
5
Who the Warranty Protects
5
Warranty Exclusions
6
How to Obtain Warranty Service
6
Limitation of Implied Warranties
7
Exclusion of Damages
7
Forward
8
Installing the Tecgt System
9
How It All Works: the Two Pages You Need to Read
9
Pre-Installation Checklist
10
Mounting the Main Computer and DFU
11
Trigger Wheel and Sensor Installation
12
A.4.A. Crankshaft Trigger Installation for 60(-2) Tooth Wheel
12
A.4.B. Magnetic Crank Sensor Installation
13
A.4.C. Wiring the Magnetic Sensor
15
A.4.D. Verifying Trigger Wheel Timing
15
A.4.E. Camshaft- & Distributor-Mounted Trigger Setups
17
A.4.F. Full Sequential Applications - Cam Synchronization
17
A.4.G. TDC Tooth Setup Software Adjustment Parameters
19
Wiring the Tecgt
21
A.5.A. Tecgt - Main Power Connections
21
A.5.B. Power Harness Installation
21
A.5.C. Wiring the Fuel Injectors
23
A.5.D. Wiring the Dfu's
24
A.5.E. Wiring the Engine Sensors
24
Tuning Guide
25
Introduction
25
Adjusting the Timing Advance
25
Establishing Proper Starting Enrichments
26
Getting the Engine to Idle
27
Establishing Proper Acceleration Enrichments
27
Adjusting the VE Table
28
Using TPS/MAP Blend
29
Tuning for Cold Engines and Cold Weather
29
Tuning the Idle Air Control Motor
30
B.8.A Configuring the New Electromotive Idle Speed Control
30
B.8.B. Idle Speed Primer
31
B.8.C. Getting Started
31
B.8.D. Error Sensitivity
32
B.8.E. RPM Rate-Of-Change Sensitivity
32
B.8.F. Wiring a 2-Wire IAC
33
B.8.G. Wiring a 3-Wire IAC
33
Tuning the Knock Control
34
Using the Injector Trims
34
Using the Ignition Advance Trims
35
Tuning the EGO Sensor
35
Direct Fire Units (Dfu's)
36
Introduction
36
Wiring the Dfu's
37
DFU to Spark Plugs
38
Spark Plug Wire Routing
40
C.3.A. Common Engine Setups
41
C.3.B. Special Note for Coil-Per-Plug Applications
41
Coil and Injector Firing Schemes
42
C.4.A. Injector and Coil Firing Patterns for EVEN-FIRE Engines
42
C.4.B. Injector and Coil Firing Patterns for ROTARY Engines
43
C.4.C. Injector and Coil Firing Patterns for 2-CYCLE Engines
43
C.4.D. Injector and Coil Firing Patterns for ODD-FIRE Engines
43
C.4.E. Examples of Typical Engine Setups
44
Common Firing Orders
46
C.5.B. TDC Tooth for DFU “2” Needed for an Odd-Fire Engine
47
C.5.A. to Find the TDC Event Order
47
C.5.B. TDC Tooth for DFU "2" Needed for an Odd-Fire Engine
47
C.5.C. Harley-Davidson Applications
47
Rotary Engines
47
Dual Plug Engines
48
Spark Plug Wire Selection
48
Spark Plug Selection
49
Fuel Injector Configurations
50
High Vs. Low Impedance Injectors
50
Injector Firing Schemes
52
D.2.A. Staged Injection
52
D.2.B. Throttle Body Injection (TBI)
53
D.2.C. Phase-Sequential Injection
54
D.2.D. Full Sequential Injection
55
D.2.E. Rotary Engine Injection
56
Injector Wiring
56
Fuel Injector Pulse Width Derivation
57
D.4.A. Introduction
57
D.4.B. Time on for One Gama (TOG)
59
D.4.C. Injector Offset Time (IOT)
62
D.4.D. Volumetric Efficiency Table Corrections
64
D.4.E. TPS/MAP Blend Corrections
65
D.4.F. Oxygen Sensor Corrections
67
D.4.G. Warm-Up Enrichments (Coolant Temperature-Based)
69
D.4.H. Manifold Air Temperature Enrichments
70
D.4.I. Throttle Position Sensor and MAP Enrichments
70
D.4.J. Starting Enrichments
72
D.4.K. Battery Voltage Compensation
73
D.4.L. Deceleration Fuel Cut-Off
73
D.4.M. Summary
74
Fuel System
74
Injector Sizing
75
Fuel Pump Selection
79
Fuel Pressure Regulator Selection
79
Tecgt Output Functions and Wiring
80
Idle Air Control Motor
80
Tachometer Output
82
The Fuel Pump Relay Output
82
Caution
83
Tecgt Input Functions and Wiring
84
The Manifold Air Pressure (MAP) Sensor C B a
84
Throttle Position Sensor
87
TPS Functionality and Wiring
88
Coolant Temperature Sensor
89
Manifold Air Temperature Sensor
91
The Exhaust Gas Oxygen Sensor
92
Mounting the Sensor
92
Wideband O2 Sensor
94
Faq's and Troubleshooting Tips
95
Knock Sensor
96
The General Purpose Inputs (Gpi's) and General Purpose Outputs (Gpo's) or GP I/O's
97
H.1.A. Available General Purpose Input (GPI) Functions
98
H.1.B. Wiring the Gpi's
99
H.1.C. GP I/O Wiring Harness Layout
100
General Purpose Output (GPO) Functions
101
H.2.A. Available GPO Functions
101
H.2.B. Wiring the Gpo's
102
Diagnostics
104
Trouble Codes from the Led's Mounted on the Tecgt
104
Trouble Codes from the Check Engine Output
105
Trouble Code Descriptions
106
I.2.A. Using the Trouble Codes
107
I.2.B. Wiring the Check Engine Light
108
Data Logging with the Tecgt
108
PC-Based Data Logging
109
On-Board Data Logging
109
Rev Limiters
109
Valet Mode Rev Limiter
110
Secondary Rev Limiter
110
Primary Rev Limiter
110
Timing Control
110
Zero Degree Advance
110
3-Stage Coil Cut
110
Fuel Control
111
L.3.A. no Fuel Cut
111
L.3.B. Fuel Cut
111
L.3.C. Progressive Fuel Cut
111
Troubleshooting
111
Air, Fuel, and Spark
111
Starting Problems
111
M.2.A. Air-Related Starting Problems
111
M.2.B. Fuel-Related Starting Problems
112
M.2.C. Spark-Related Starting Problems
112
Idling Problems
113
N.1.A. Air-Related Idling Problems
113
N.1.B. Fuel-Related Idling Problems
113
N.1.C. Spark-Related Idling Problems
113
Low-, Medium-, and High-Load Problems
113
O.1.A. Air-Related Load Problems
113
O.1.B. Fuel-Related Load Problems
114
O.1.C. Spark-Related Load Problems
114
Summary of Troubleshooting Topics
114
Appendix I. Electromotive Tecgt ECU Specifications
114
Outputs
114
Inputs
115
Tuning Features
116
Supported Engine Management Configurations
117
Data Logging Features
117
Physical Dimensions
117
Environmental Considerations
118
PC Requirements
118
Appendix II. Electromotive Trigger Wheel Availability
118
Appendix III. Secondary Coil Polarity for Redundant Ignition Applications
120
Appendix IV. Tecgt Custom Harness Specification Sheet
121
Appendix V. Tecgt Custom Harness Spec. Sheet Continued
122
Software Coding Information
123
Firmware Coding Information
123
Software Upgrade Procedure
123
Firmware Upgrade Procedure
124
Appendix VI. Tecgt Connector Pin out Summary
125
Gray Connector
125
Appendix VII. Tecgt Wiring Harness Layout
127
Appendix VIII. Tecgt Power Harness Schematic
128
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