ecogate greenBOX Pro Manuals

Manuals and User Guides for ecogate greenBOX Pro. We have 1 ecogate greenBOX Pro manual available for free PDF download: User's Installation Manual

ecogate greenBOX Pro User's Installation Manual (124 pages)

Brand: ecogate | Category: Control Unit | Size: 59 MB

Table of Contents
2
Ecogate Greenbox Pro, Nxt & Max - What Is New
8
Greenbox Max: up to 144 Gates for Many Ventilation Systems, 15.4" 4K OLED Screen, Two Redundant Power Supplies 24V DC 480W (720W Peak)
9
Greenbox Nxt: up to 72 Gates for Many Ventilation Systems, 10.1" LCD Screen, 24V DC 240W (360W Peak) Power Supply
10
Greenbox Pro: up to 36 Gates for Many Ventilation Systems, no Screen, 24V DC 120W (180W Peak) Power Supply
11
Power MASTER Vfds for Controlling the Fan Speed, with One Minute Onscreen Setup Wizard
12
Ecogate Smart Gates - Available from 4" to 26
14
Ecogate Workstation Activity Volt Sensor
15
Workstation Activity Current Sensor
17
Laser Sensor for Sanders, Cncs, Edgebanders to Detect Material or Operator
19
Control Unit Greenbox Functionality Description, and Sequence of Operation
20
Automatic System Stop
20
Automatic System Start
21
Ecogate System Block Diagram with Greenbox, Power MASTER VFD, Ecogate Gates, and Workstation Activity Sensors
22
Greenbox Nxt TERMINALS
23
Led Indicators
23
View Inside Enclosure
24
Ecogate Gates Installation
25
Workstation Activity Sensor Installation
25
Greenbox Nxt, Max Installation
27
Installation Guide for Greenbox in Environments with Higher Ingress Protection (IP) Requirements
28
Option 1: Enclosure Integration
28
Option 2: Remote Installation
28
Option 3: Customized Connectivity
28
Option 4: Tailored Enclosure Design
28
Air-Cooling System
30
Enclosure Cable Connections
31
Power MASTER VFD Installation
32
How to Connect Gates to Ecogate MASTER Cable in Daisy-Chain
33
Connecting Gates - Alternatively Use of Derivation Cables
34
The Gate Driver Board Overview
35
Fan and Filter Pressure Tubing Connection
36
Installation of HK Pressure Transmitter for Averaging Air Velocity Sensor, and for Temperature Sensors
37
Averaging Air Velocity Sensor Installation
38
HK Pressure Transmitter Installation Step by Step
41
Setting the Modbus Communication of the Pressure Transmitter by Using the Buttons and the LCD Display
41
Greenbox Dashboard
42
System Dashboard Information
43
These Information about each System Are Displayed
43
Greenbox Nxt Interface Board and Computer Monitoring and Control
44
Memory Utilization
44
Greenbox Nxt Interface Board Monitoring
46
Interface Board OLED Display
48
Workstations and Gates
49
Gates Icons Explanation
50
Adding Workstation and Gate Step by Step
52
Press New Workstation, Fill the Workstation Name
52
Press Add Gate, Fill Gate Driver ID Number ID (Yellow Four or Five-Digit Number on Gate Motor Enclosure)
52
Press Enabled Button (to Enable Modbus Communication to this Gate)
52
Adding Notes to Workstation
52
Default Workstation Sensor Operating Mode and "One-To-One Sensor Mode
52
Gate Properties
53
Gate Options
55
Customer Information
56
Greenbox Settings
56
Greenbox Settings (Name, Localization, Time Zone, Interface Port & HW Version, Customer Name & Address)
57
Greenbox System Setup
58
System Mode
58
Fan Settings
58
Safety and Warning
59
System Mode
60
Fan Settings
60
Minimum Airflow
61
Cleaning
62
Fan Pressure
63
Filter Pressure
63
Safety & Warnings
64
Greenbox VFD Setup
65
Greenbox VFD Status
66
VFD (Variable Frequency Drive) Setup
67
ABB Vfds Parameters Settings for Communication with Greenbox
67
Greenbox Modbus Devices
68
Modbus Connected Devices: Adding HK Pressure Transmitter for Averaging Air Velocity Meter, and Temperature Sensors for Winter Mode
68
Modbus Device
69
Setup à System à 02. Main Duct Measurement
70
Source Options of Main Duct Air Volume and Air Velocity Measurements
71
Measured and Required Air Volume at System Dashboard
72
Air Velocity, Air Volume, and Pressure Measurements at the Gates
73
Conversions between Metric and Imperial (US) Ventilation Values
75
Air Velocity (FPM) and Air Velocity (M/S)
75
Air Volume (CFM) and Air Volume (M 3 /H)
76
Diameter (Inch) and Diameter (MM)
77
Pressure (Inch W.C.) and Pressure (Kpa)
78
Datamining Data Collection and Monitoring
79
What Is Not Supported yet
80
Greenbox Service Mode
80
Remote Access to Greenbox Units on Local Network and Via Internet
81
DHCP Greenbox IP Address Reservation
82
Remote Access to the Greenbox Via Internet - Tailscale VPN
82
Addendum A: Savings Page to Display Savings in Kwh, $, and CO 2 Emissions Reduction Equivalent
83
Addendum B: Greenbox How to Guides
84
Note about Greenbox Software Update and Software Version
84
The NUC PC Is Not Starting Power Automatically, I Need to Press Power Button
84
Greenbox Screen Sharing Via Mac Application "Screen Sharing
85
Operating Temperature Ratings of Greenbox Components
85
Mean Well Power Supplies Input Fuses
85
Addendum C: Greenbox Maintenance
86
Motherboard 3V Lithium Battery for Time, Date, and CMOS Memory Backup
86
Set NUC BIOS
86
Replacement 3V Battery Model
86
Motherboard Cooling Fan
87
Cooling Fan with In/Out Filters
87
10" Touch Screen Menu (Used for Greenbox Nxt)
88
Addendum D - Greenbox Known Software Issues & Workarounds
92
Your Browser Connection Is Not Private Workaround
92
Connecting to Greenbox on Local Network
93
Addendum E: System Events (Info, Warning, Error) Description, Explanation, and Troubleshooting
94
Event (Info, Warning, Error)
95
Software Update in Progress
95
Software Update Download Failed
95
Greenbox Restarting to Apply Software Update
95
Missing Runtime Data
95
Fan Pressure Exceeded Limit
95
Fan Pressure below Limit
96
Fan Pressure Sensor Disconnected
96
Fan Pressure Sensor Short Circuited
96
Fan Pressure Sensor Is Not Properly Setup
97
Check Fan Sensor Communication (Com)
97
Check Fan Sensor Communication (Modbus)
98
Fan Pressure High
98
Fan Pressure Low
99
Filter Pressure Exceeded Limit
99
Filter Pressure below Limit
100
Filter Pressure Sensor Disconnected
100
Filter Pressure Sensor Short Circuited
100
Filter Pressure Sensor Is Not Properly Setup
101
Check Filter Sensor Communication (Com)
101
Check Filter Sensor Communication (Modbus)
102
Filter Pressure High
102
Filter Pressure Low
103
VFD Error - Reset It from VFD Panel or Greenbox
103
Reset Immediate Stop at VFD
104
VFD Enable Missing - Dust Collector Not Running
105
VFD Data Missing (Configuration Error)
105
Check VFD Communication (Modbus)
106
Check VFD - 3-Phase AC Power Is off
106
VFD Is Not Ready to Operate, Check VFD Panel
107
VFD at Stop Mode - Select Automatic Mode
107
VFD at Manual Mode - Running @ Constant Speed
107
VFD at Local Control - Select Remote Control
107
Check VFD Panel Alarm, & Reset It
108
VFD Error Reset Not Successful, Try Again
108
Vfd/Fan Enable Missing - Dust Collector Not Running
109
Many Gates Not Operating Correctly
109
Some Gates Not Operating Correctly
110
Check VFD Communication (Runtime Data Missing)
110
Check Communication (Adecom Data Missing)
110
Check Communication (Modbus Data Missing)
111
Check Communication with VFD (AC Power Off)
111
Reset Immediate Stop at VFD Panel
112
Reset VFD Error from Greenbox or VFD
112
Vfd/Fan Not Enabled - Dust Collector Is Not Running
113
Check and Reset VFD Panel Alarm
113
VFD Door Selector Set to Manual (Constant Fan Speed)
113
VFD in Stop - Select Automatic Mode
114
VFD in Local Control - Switch to Remote
114
Greenbox Computer Errors & Warnings
114
Addendum F: Greenbox Max Overview
116
Greenbox Max Wall Mounting Plate
118
Appendix G: Conditions for Automatic System Start
119
Appendix H: What will Stop the Ventilation System
120
Appendix I: Minimum Transport Air Velocities Per Industrial Ventilation, by ACGIH, 17Th Edition
121
Greenbox Pro, Nxt, Max Specifications
122
Function Description
122

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ecogate greenBOX Pro User's Installation Manual (124 pages)

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