EC-PACK EC-JET 2000 Inkjet Printer Manuals

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EC-PACK EC-JET 2000 Manual (107 pages)

Brand: EC-PACK | Category: Packaging equipment | Size: 5.7 MB

Copyright Notice
1
Disclaimer
1
About this Manual
1
Table of Contents
2
Safety
7
Warnings and Cautions
7
Lethal Voltages
7
Operation
8
Inks and Solvents
8
First Aid
9
Eye Contact
9
Skin Contact
9
Inhalation
9
Ingestion
9
In Case of Emergency
9
Noise Emissions
9
Introduction
10
Printer System Overview
10
System Description
10
Operating Simplicity
11
Diagnostics
11
Real-Time Machine Control
11
Print Head Design
11
Printing Drops
11
Ideal Pitch
12
Detecting Products
12
Conveyor Speed
12
Ink Blockage Prevention
12
Blockages
12
Automatic Cleaning at Start and Shutdown
12
Velocity of Drop
13
Principles of Operation
13
Controls and Indicators
15
Getting Started
15
Installation
15
Power Connection
15
Switch on the Printer
16
Login
17
Creating a Simple Message
17
Start Print
20
Stop Print
21
Shutdown
21
Switch off the Printer
23
Switch off the Printer When Jet Running or Printing
23
Switch off the Printer When Jet Stop
23
Emergency Power off
23
Check the Condition of Printer
23
Status Line from the Top
24
Solvent
24
Ink
24
Current Warning Message
24
Printing Setup
26
Horizontal Reverse
26
Vertical Reverse
26
Speed of Production Line
26
Constant Speed(M/Min)
27
Pulse Count Per Round of Shaft Encoder(Ppr)
27
Perimeter of Shaft Encoder(MM)
27
Printing Trigger
27
Aux in
27
Print Delay
28
Print Interval
28
Print Width
28
Print Height
28
Repeated Trigger
28
Data Bold
28
Installation Setup
29
Printhead Setup
29
Printhead Height
30
Modulation Settings
30
Conduit Length
30
Alarm Output
30
Remote Communication
31
Network Listening Port
31
Baud Rate
31
Communication Address
31
Verify Mode
32
Printer Transmit Signal
32
Printing Mode
32
Printing Data
32
Number of Buffer
33
Clear Buffer
33
Consumable
33
System Setup
34
System
34
Password
35
Font
36
Back up
37
Reset to Factory Defaults
39
Upgrade
40
Information
41
Diagnostic
43
Cleaning Pump Purge
44
Start Jet
45
Stop Jet
46
Quick Jet
46
Start Print
46
Stop Print
47
Test Print
47
Clear Nozzle
48
Clean Printer
49
Valve Test
55
Monitor Jet
57
Set Pressure
58
Daily Maintenance
59
Cleaning the Printer Cabinet
59
General
59
Ink Spillages
59
Clear Nozzle, See Chapter 7.8
60
Cleaning the Print Head
60
Replenishing Ink and Solvent
61
Note
61
EC2000 Consumable Verification
61
Refilling the Ink or Solvent
63
Cleaning/Replacing the Air Filter
64
Cleaning and Replacement of Air Inlet Filter
64
Cleaning/Replacing the Air Outlet Filter
65
Quick Maintenance Mode
66
Warning and Fault Messages
68
Summary of Warning Messages
68
System Failures
68
Print Failures
68
System Warnings
68
System Failures
69
Print Failures
69
Print Head Temperature
70
Deflector Voltage
70
Charge
70
Velocity of Drop（Vod
71
Power Supply
71
Temperature/Deflector
71
Ink Tank Empty
71
Internal Spillage Fault
71
System Warnings
72
No VOD Adjustments
72
Jet Shut down Incomplete
73
Over Speed (Print Go)
73
Ink Low
73
Solvent Low
73
Print Go/ Remote Data
74
Service Time
74
Print Head Cover off
74
Print Head Not Fitted
74
New Print Head Fitted
74
Charge Calibration Range
75
Safety Override Detected
75
Low Pressure
75
Over Speed (Variable Data)
75
Troubleshooting
77
Where to Start
77
Identifying Faults
78
Identifying Faults by Print Sample
78
Identifying Faults by Symptom
80
Problem Solving
82
Problem Solving - Print Samples
82
FC05 Gutter Block
82
FC06 Printhead Cover Block
83
Print Samples
84
Problem Solving - Ink System Mechanical Faults
84
FC12 Pressure Loss
84
Problem Solving - Printhead Mechanical Faults
86
FC32 Jet Alignment Problems
86
FC35 Gutter Problems
86
FC36 Vibration Problems
86
Blockage Caused by Knocking and Strong Vibration
89
FC39 no Print - Print Delay Problem
89
FC40 Part of Message Missing - over Speed (Print Go) Error
90
Appendix 1: Installation & Setting up
92
Unpacking the System
92
Where to Put the Printer
92
Accessories
92
Power Connection
93
Attaching the Printhead to the Production Line
93
Print Height
93
Setting up the Photocell
93
Photocell Connections
94
Setting up the Shaft Encoder
94
Shaft Encoder Connections
95
Selecting the Encoder, Gearing, and Print Width
95
Encoder and Print Width Problems
100
Using the Printer Alarm Output
101
Filling with Ink and Solvent
101
Appendix 2: Technical Specification
102
Introduction
102
Technical Data
102
Cabinet
102
Power Requirements
102
Environmental
102
Ink System
102
Construction
102
Capacity
103
Pressure
103
Level Control
103
Performance
103
Memory Capacity
103
Printhead
103
Types
103
Construction
103
Dimensions
103
Throw Distance (Recommended)
103
Printing Performance Data
104
Raster Information
104
Character Height Range
104
Certificate Acquired
104
Safety Standards
104
Mechanical Requirements
104
Low Voltage Safety Requirements
104
EMC Performance
104
European Safety Standards
104
European EMC Standards
104
EMC Standards
105
Appendix 3: Printable Line Speeds
106
Ideal Pitch
106
Double Pitch
106
Triple Pitch
106
Appendix 4: Dimension
107

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