Eaton FSO-2505 Manuals

Manuals and User Guides for Eaton FSO-2505. We have 1 Eaton FSO-2505 manual available for free PDF download: Service Manual

Eaton FSO-2505 Service Manual

Eaton FSO-2505 Service Manual (96 pages)

Brand: Eaton | Category: Microphone system | Size: 17 MB

Table of Contents

Table of Contents
2
Purpose and Scope of the Manual
6
How to Use this Manual
6
Warnings and Precautions
7
Identification
8
- Model Designation
  8
- Gear Ratio
  9
Exploded Views
10
Lubrication Information
16
Operation
18
- Gear Shift Lever Pattern
  18
Power Flow
19
Adhesive and Sealant Application
21
Torque Recommendation
22
Precautions
24
Troubleshooting
26
Tool Information
31
- Universal Tools
  31
- Essential Special Tools
  32
- Complementary Tools
  34
Installation Reference
36
- FSO-2105 Model
  36
  - Application Flex 2.4L SOHC 4X2
    36
  - Application Flex 2.4L SOHC 4X4
    38
- FSO-2505 Model
  40
  - Application Diesel 4X2 2.5 2.8
    40
  - Application Diesel 4X4 2.5 2.8
    42
  - Application HFV6 4X2
    44
  - Application HFV6 4X4
    46
- Gear Shift Lever Housing Disassembly
  48
- Gear Shift Lever Housing Assembly
  49
Rear Section

52
- Rear Section Disassembly
  52
- Oil Seal Replacement
  57
- Rear Section Assembly
  57
Front Section

64
- Front Section Disassembly
  64
  - Mainshaft
    66
    
    Assembly
    66
    
    Disassembly
    66
    
    Mainshaft Disassembly
    66
  - Countershaft
    70
    
    Assembly
    70
    
    Countershaft Disassembly
    70
    
    Disassembly
    70
  - Input Shaft
    71
    
    Assembly
    71
    
    Disassembly
    71
  - Shift Yoke Bars
    72
    
    Assembly
    72
    
    Disassembly
    72
  - Expansion Plugs
    74
    
    Removal
    74
    
    Installation
    75
  - Permaglide Bushing
    75
    
    Removal
    75
    
    Installation
    76
  - Reverse Shifting Interlocking System
    76
    
    Description
    76
    
    Assembly
    77
    
    Disassembly
    77
  - Double Gear Shifting Interlocking System
    78
    
    Description
    78
    
    Assembly
    79
    
    Disassembly
    79
- Input Shaft Bearing Cup
  80
  - Removal
    80
  - Installation
    80
- Input Shaft Oil Baffle and Oil Seal
  81
  - Removal
    81
  - Installation
    81
- Countershaft Front Bearing Cup
  82
  - Removal
    82
  - Installation
    82
- Mainshaft and Countershaft Rear Bearing Cups
  83
  - Removal
    83
  - Installation
    83
- Synchronizer Assemblies
  84
  - Description
    84
- 1 St/2Nd Speed Synchronizer
  
  84
- 3 Rd/4Th Speed Synchronizer
  
  86
- 5 Th/Reverse Speed Synchronizer
  
  88
  - Front Section Assembly
    89
    
    End Play Adjustment
    93
    
    Mainshaft End Play Measurement
    93
    
    Countershaft End Play Measurement
    94
    
    Determining Shim Pack Thickness for End Play Adjustment
    94

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