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TWG GC ELEMENT II
Dover TWG GC ELEMENT II Manuals
Manuals and User Guides for Dover TWG GC ELEMENT II. We have
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Dover TWG GC ELEMENT II manual available for free PDF download: Calibration And Troubleshooting Manual
Dover TWG GC ELEMENT II Calibration And Troubleshooting Manual (83 pages)
LMI System With MG5 Computer & Element II Display
Brand:
Dover
| Category:
Control Systems
| Size: 5 MB
Table of Contents
Table of Contents
2
1 Introduction
6
2 Technical Support
6
3 Outline of Operation
6
System Components
7
Element II Display Unit
7
MG5 Computer Unit
7
Pressure Transducers
7
Reeling Drum Assembly
7
Boom Angle Sensor
7
Extension Sensor
7
Swing Sensor
8
Anti-Two-Block (ATB)
8
Function Kick-Out (FKO)
8
Operator Programmable Alarms
8
Outrigger Position Sensing (if Equipped)
8
Electronic Frame-Level Sensor (if Equipped)
8
Section 1: Operation
6
4 System Self-Test
9
System Power up Self-Test
9
Calibration Mode Self-Test
10
5 System Setup
11
Frame-Level Screen (if Equipped)
11
Accessing the Configuration Screen
13
6 The Configuration Screens
14
Pick Point
15
Parts of Line (POL)
16
Aux Head
17
Jib
18
Boom Mode
19
Stow
20
Counter Weight
21
Winch
22
Home
22
Next
23
Outrigger
24
Outrigger Position Sensing (if Equipped)
24
Man Basket
25
Tires
25
Rigging Travel (Tires Sub-Menu)
26
7 The Home Screen
27
Adjusting the Brightness of the Display
28
LMI Window
29
Crane Configuration Window
30
Information Window
30
8 Cancel Alarm Button
31
Reset Function Kick-Out
31
9 Operator Programmable Alarms
32
Accessing the Operator Alarms
32
Setting the Minimum Boom Angle Alarm
33
Setting the Maximum Boom Angle Alarm
33
Setting the Maximum Boom Length Alarm
34
Setting the Maximum Tip Height Alarm
35
Swing Alarms Overview
36
Accessing the Swing and Work Area Alarms
37
Setting the Swing Alarms
37
Work Area Alarms Overview
38
Setting the Work Area Alarm
39
10 Introduction
40
11 Overview and Preparation
40
Section 2: Calibration & Troubleshooting
40
12 System Self-Test
41
System Power up Self-Test
41
Calibration Mode Self-Test
42
13 Element II Display Console Problems
43
14 Fault Reporting and Fault Codes
44
Fault Codes for Multiple Faults
44
Group "A" Fault Codes
45
Group "B" Fault Codes
45
Group "C" Fault Codes
46
Group "D" Fault Codes
46
15 Problems Not Reported by Fault Code System
47
Anti-Two-Block Alarm (ATB)
47
Displayed Load or Radius Errors
47
Check Boom Extension
47
Check Main Boom Radius
48
Check Boom Angle
48
Check Pressure Transducers
49
16 MG5 Computer Unit Overview
50
Internal Status Indicators
50
Function Kickout Fuse (FUS1)
51
Replacing the Computer Unit
51
Computer Removal
51
Computer Installation
51
17 Element II Display Console Overview
52
Checking the Display Console
52
Unresponsive Buttons
53
Connectors
54
Horn
55
Ingress Protection Rating
55
Replacing the Display Console
55
Removal
55
Installation
55
18 Calibration Mode
56
Entering the Calibration Mode
57
Calibration Menus
58
Inactive Buttons During Calibration Mode
59
Calibrating the Extension Sensor Zero
60
Calibrating the Angle Sensor Zero
61
Calibrating Span of Extension and Angle
62
Calibrating the Swing Potentiometer
65
Calibrating Swing Direction
66
Setup for Cranes with Cranes with Swing Switches
66
Calibrating the Outrigger Position Sensors
67
Enabling and Disabling the Outrigger Position Sensors
69
Calibrating the Frame-Level Sensor (if Equipped)
70
After the Calibration Routine
72
19 Reeling Drum Overview
73
Checking the Reeling Drum Cable Layering
74
Sensor Baseplate Assembly
75
Reeling Drum Voltage Checks
76
Anti-Two-Block Function Overview
77
Checking the Reeling Drum Cable
77
Checking the Anti-Two-Block Circuit
77
20 Swing Potentiometer Overview (if Equipped)
79
Checking the Swing Potentiometer Drive Voltage
80
Checking the Swing Potentiometer Output Voltage
80
Checking the Swing Potentiometer Resistance
80
21 Frame-Level Sensor Overview (if Equipped)
81
22 Revision History
82
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