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markem imaje CSAT ITS6 210
Dover markem imaje CSAT ITS6 210 Printer Manuals
Manuals and User Guides for Dover markem imaje CSAT ITS6 210 Printer. We have
1
Dover markem imaje CSAT ITS6 210 Printer manual available for free PDF download: Operating Instructions Manual
Dover markem imaje CSAT ITS6 210 Operating Instructions Manual (370 pages)
Digital Continuous Printer
Brand:
Dover
| Category:
Printer
| Size: 11 MB
Table of Contents
Table of Contents
3
Fig. 12. Path of the Printing Substrate
4
General Remarks
11
Introduction
11
Notes to the Customer
11
Scope of Delivery and Responsibilities
12
Liability, Warranty, Guarantee
12
General
12
Warranty in Connection with Print Heads
14
Identification
15
Understanding and Handling These Operating Instructions
15
Other Valid Documentation
16
Notations in the Text and Abbreviations
16
Safety
17
Intended Use
17
Foreseeable Misuse
17
Safety Symbols
20
Safety Symbols and Their Meaning
21
Safety Symbols in the Operating Instructions
21
Safety Symbols on the Machine
24
Safety Symbols on the Cartridges for Ink and Cleaning Fluid
25
Safety Instructions
26
Safety Concept
29
Safety Zones
29
Safety Measures
30
Safety Equipment
30
Organizational Safety Concept
31
Personal Protection Equipment
32
Safety Doors with Position Monitor
33
Safety Doors with Position Monitor (View from Above)
33
Do Not Misuse the Gas Springs on the Hinged Hood as
34
Emergency Stop Button Safety Device
36
Emergency Stop Button on the Printer
37
Main Switch
39
Sensors
40
Residual Risks
41
Duties of the Owner
42
Requirements of the Personnel, Due Diligence
43
General
43
Due Diligence of the Personnel
44
Training of the Personnel
45
Minimum Age
45
Handling Emergencies
46
Dimensions and Weight
47
Technical Data
47
Load-Bearing Capacity of the Foundation
48
Ambient Conditions
48
Electrical Connections
48
Pneumatic System
49
Coolant Connection
49
Interfaces for Signal and Data Transmission
50
Performance Range
50
Substrate Specifications
51
Paper-Like Roll-Fed Material
53
Plastic Roll-Fed Material
54
Aluminum Foil Roll-Fed Material
55
Textile Roll-Fed Material
56
Label Material Made out of Paper
57
Label Material Made out of Aluminum Foil
58
Label Material Made out of Plastic
59
Suitable Printing Substrates
60
Unsuitable Printing Substrates
61
Adhesive Tape
64
Noise Level
65
Device Protection Class
65
Machine Description
67
Functional Diagram
67
Functional Diagram of ITS6, Part
67
Operating Instructions Machine Description 4.2 Schematic Representation
69
ITS6 Components
69
Schematic Representation
69
Fig. 10. Sensors CSAT ITS6 210 with Camera
70
ITS6 Sensors
70
Fig. 11. Workplace at the Printing System
71
Workplace at the Printer
71
Functional Description
72
Path of the Printing Substrate
73
Copyright by Markem-Imaje CSAT Gmbh
74
Fig. 13. Detailed View of the Unwinding Unit
74
Functional Description of the Components and Parts
74
Unwinder Shaft
74
Unwinding Unit
74
Fig. 14. the Material Sensor in the Unwinding Unit
75
Material Sensor on Unwinding Unit
75
Fig. 15. Printing Substrate Cleaning Module
76
Printing Substrate Cleaning Module
76
Fig. 16. Printing Substrate Storage Assembly (Unwinding Unit)
78
Fig. 17. Diagram of the Printing Substrate Storage Assembly - Spatial Representation
78
Printing Substrate Storage Assembly (Unwinding Unit)
78
Dancer Roller
79
Fig. 18. Cut-And-Splice Device with Web Tension Control
80
Fig. 19. Structure of the ITS6 Web Tension Control
80
Web Tension Control
80
Web Tension Control
81
Fig. 20. ITS6 Pressure Roller
82
Cut-And-Splice Device with Integrated Blade
84
Fig. 21. ITS6 Cut-And-Splice Device with Integrated Blade
84
Guide Roller
84
Fig. 22. ITS6 Printing Substrate Clamp
85
Printing Substrate Clamp
85
Corona Station
86
Corona Treatment
86
Fig. 23. Corona Treatment
86
Fig. 24. ITS6 Web Guider
88
Web Guider
88
Fig. 25. the Control Panel of the Web Guider
89
Fig. 26. ITS6 Sensor of Web Guider
92
Fig. 27. Substrate Discharge at the Unwinding Unit
93
Substrate Discharge at the Unwinding Unit
93
Substrate Discharge
94
Web Retraction System
96
Label Sensor
98
Print Mark Sensor
101
Infeed Height Control
104
Printing Table
107
Print Head Unit
111
Print Head Unit
113
Pre-Curing
118
Main Curing
122
UV Main Curing
122
Air Circulation System
124
Air Cooling
125
CAPS Server
126
Camera System
127
Function of the Camera System Components
128
Friction Drive
129
Indicators and Control Elements
133
Main Switch and ON/OFF Switch
133
Control Panel
134
Access Restriction
136
The Printer's Display
136
Using Touch Elements
137
Properties of the Touchscreen
138
Enabling Switch
139
Stack Light
141
Interfaces
143
Overview of Interfaces
143
Compressed Air Connection
144
Connection Cable of the Corona Generator
144
Connection Cables to the Camera System Computer
144
Connection Cables to the CAPS Server
144
Interface External Cooling Device
144
Network Interfaces
144
Power Supply
144
Coolant Connection
145
The User Interface of the Touchscreen
146
Logging off at the Touchscreen
147
Menu Structure of the Touchscreen
148
Screen Structure
149
Functions of the Buttons
151
Symbols in the Screen Masks
155
Menu Job
157
Tab Job > Job Settings
157
Tab Job > Layout Manager
159
Tab Job > Job Manager
161
Tab Job > Pre-Curing
162
Tab Job > Main Curing
163
Tab Job > Web Settings
164
Tab Job > Print Head Alignment
166
Tab Job > Cleaning
171
Menu System
173
Tab System > Settings
173
Tab System > Network
174
Tab System > File Manager
177
Tab System > Machine Info
178
Tab System > User Management
180
Menu Consumables
184
Tab Consumables > Fill Levels
185
Tab Consumables > Reels
186
Tab Consumables > Print Heads
187
Tab Consumables > UV Modules
189
Tab Consumables > Wipers
191
Tab Consumables > Drive Rollers
192
Tab Consumables > Air Filters
193
Tab Consumables > Ink Filters
194
Menu Documents
195
Tab Documents > Audit Trail
195
Tab Documents > Printing Costs
196
Menu Alarms
197
Menu Manufacturer Service
198
Tab Manufacturer Service > Service 1
198
Tab Manufacturer Service > PV Monitor
200
Tab Manufacturer Service > Synchronization Settings
201
Tab Manufacturer Service > Other Settings
203
Tab Manufacturer Service > Cleaning Settings
205
Tab Manufacturer Service > Process Settings
207
Tab Manufacturer Service > Web Treatment
209
Tab Manufacturer Service > Ink Pre-Heating
210
Tab Manufacturer Service > Print Head Alignment
211
General
213
Methods of Transport
213
Safety Instructions for the Transport
213
Transport
213
Internal Transport
215
Transport Preparations
215
Transport Securing Device
216
Executing the Transport
218
Preparation of the Transport Route
218
Transport by Crane
218
Transporting by Forklift
220
External Transport or Storage for any Length of Time
221
Transport Preparations
221
Carrying out External Transports
223
Preparation of the Transport Route
223
Packing the Printer in the Transport Crate
224
Shipping the Transport Crate
225
Unpacking the Printer from the Transport Crate
226
Assembly
227
Safety Instructions for the Assembly
227
Set-Up at Final Destination
228
Electrical Connection
231
Installation of the Printer's Supply Systems
231
Interfaces
231
Pneumatic System
231
Transport Securing Devices
231
Consumables
232
Commissioning
233
Safety Information for the Initial Commissioning
233
Ambient Conditions
235
Initial Commissioning Procedure
235
Overview of Commissioning Measures
235
Reconnection and Preparation of the Printer
235
Check the Defaults of the Printer
236
Function Test
237
Check the Printer each TIME before Switching It on
239
Operation
239
Safety Instructions for Operation
239
Starting Requirements
240
Preparations
241
Switch on Corona Treatment
241
Switching on the Cooler
241
Switch on Printer
242
Switch off Printer
244
Changing the Roll of Printing Substrate
245
Inserting Printing Substrate
246
Feeding in the Printing Substrate
247
Login and Logout at the Touchscreen
250
Touchscreen Login
251
Touchscreen Logout
252
Image Files and Format Files
254
Preparing and Executing Print Jobs
254
Preparing Data for 4C Digital Printing
254
Loading Format Files
255
Working with Format Files
255
Data Exchange
256
Media for Data Exchange
256
Procedure for Data Exchange
257
Troubleshooting
258
Basic Procedure When Errors Are Reported
259
Error Messages
259
Introduction
259
Messages in the "Current Alarm" and "Stopreason" Lines
261
Messages under the Tab Alarms
261
Area of Validity
281
Content and Purpose
281
Maintenance and Repair
281
Safety through Regular Maintenance
281
Safety Instructions for Maintenance and Repair
282
Instructions Regarding Hazards Due to Hot Operating Materials
284
Instructions Regarding Hazards Due to Live Parts
284
Maintenance
285
Maintenance Schedule
285
Maintenance of Assemblies and Parts
288
Web Tension Control Maintenance
288
Changing Cartridges Filled with Ink and Cleaning Fluid
289
Changing the Wipers on the Print Heads
292
Maintaining the Separator of the Degassing System
294
Changing the Residual Ink Bottle
296
Changing the Rubber Rollers of the Friction Drive and the Web Tension Control
298
Maintenance of the Printing Substrate Cleaning Module
302
Changing the Filters of the Air Circulation System
304
Replacing the Guide Rollers of the Printing Table and Adjusting the Infeed Height Control Unit
307
10.6.10 Replacing the Lighting Unit on the Camera System
310
Cleaning the Printing System
312
Necessity of Regular Cleaning
312
Safety Instructions for Cleaning
312
Cleaning Agents and Aids for Cleaning Work
314
Cleaning the Printer
316
Cleaning the Print Heads
321
Inspection and Cleaning of the Main Curing Unit
330
Checking and Cleaning the Pre-Curing Unit
331
Repairs
335
Backup & Restore - Data Protection
336
Making a Backup
336
Performing a Restore Operation
340
Replacing a Hard Disk
344
Consumables Concept
347
10.10.1 Auxiliary Supplies
348
List of Figures
360
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