Dover markem imaje CSAT ITS6 210 Printer Manuals

Manuals and User Guides for Dover markem imaje CSAT ITS6 210 Printer. We have 1 Dover markem imaje CSAT ITS6 210 Printer manual available for free PDF download: Operating Instructions Manual

Dover markem imaje CSAT ITS6 210 Operating Instructions Manual

Dover markem imaje CSAT ITS6 210 Operating Instructions Manual (370 pages)

Digital Continuous Printer

Brand: Dover | Category: Printer | Size: 11 MB

Table of Contents

Table of Contents

3
- Fig. 12. Path of the Printing Substrate
  4
- General Remarks
  11
- Introduction
  11
- Notes to the Customer
  11
- Scope of Delivery and Responsibilities
  12
- Liability, Warranty, Guarantee
  12
- General
  12
- Warranty in Connection with Print Heads
  14
- Identification
  15
- Understanding and Handling These Operating Instructions
  15
- Other Valid Documentation
  16
- Notations in the Text and Abbreviations
  16
- Safety
  17
- Intended Use
  17
- Foreseeable Misuse
  17
- Safety Symbols
  20
- Safety Symbols and Their Meaning
  21
- Safety Symbols in the Operating Instructions
  21
- Safety Symbols on the Machine
  24
- Safety Symbols on the Cartridges for Ink and Cleaning Fluid
  25
- Safety Instructions
  26
- Safety Concept
  29
- Safety Zones
  29
- Safety Measures
  30
- Safety Equipment
  30
- Organizational Safety Concept
  31
- Personal Protection Equipment
  32
- Safety Doors with Position Monitor
  33
- Safety Doors with Position Monitor (View from Above)
  33
- Do Not Misuse the Gas Springs on the Hinged Hood as
  34
- Emergency Stop Button Safety Device
  36
- Emergency Stop Button on the Printer
  37
- Main Switch
  39
- Sensors
  40
- Residual Risks
  41
- Duties of the Owner
  42
- Requirements of the Personnel, Due Diligence
  43
- General
  43
- Due Diligence of the Personnel
  44
- Training of the Personnel
  45
- Minimum Age
  45
- Handling Emergencies
  46
- Dimensions and Weight
  47
- Technical Data
  47
- Load-Bearing Capacity of the Foundation
  48
- Ambient Conditions
  48
- Electrical Connections
  48
- Pneumatic System
  49
- Coolant Connection
  49
- Interfaces for Signal and Data Transmission
  50
- Performance Range
  50
- Substrate Specifications
  51
- Paper-Like Roll-Fed Material
  53
- Plastic Roll-Fed Material
  54
- Aluminum Foil Roll-Fed Material
  55
- Textile Roll-Fed Material
  56
- Label Material Made out of Paper
  57
- Label Material Made out of Aluminum Foil
  58
- Label Material Made out of Plastic
  59
- Suitable Printing Substrates
  60
- Unsuitable Printing Substrates
  61
- Adhesive Tape
  64
- Noise Level
  65
- Device Protection Class
  65
- Machine Description
  67
- Functional Diagram
  67
- Functional Diagram of ITS6, Part
  67
Operating Instructions Machine Description 4.2 Schematic Representation

69
- ITS6 Components
  69
- Schematic Representation
  69
- Fig. 10. Sensors CSAT ITS6 210 with Camera
  70
- ITS6 Sensors
  70
- Fig. 11. Workplace at the Printing System
  71
- Workplace at the Printer
  71
- Functional Description
  72
- Path of the Printing Substrate
  73
- Copyright by Markem-Imaje CSAT Gmbh
  74
- Fig. 13. Detailed View of the Unwinding Unit
  74
- Functional Description of the Components and Parts
  74
- Unwinder Shaft
  74
- Unwinding Unit
  74
- Fig. 14. the Material Sensor in the Unwinding Unit
  75
- Material Sensor on Unwinding Unit
  75
- Fig. 15. Printing Substrate Cleaning Module
  76
- Printing Substrate Cleaning Module
  76
- Fig. 16. Printing Substrate Storage Assembly (Unwinding Unit)
  78
- Fig. 17. Diagram of the Printing Substrate Storage Assembly - Spatial Representation
  78
- Printing Substrate Storage Assembly (Unwinding Unit)
  78
- Dancer Roller
  79
- Fig. 18. Cut-And-Splice Device with Web Tension Control
  80
- Fig. 19. Structure of the ITS6 Web Tension Control
  80
- Web Tension Control
  80
- Web Tension Control
  81
- Fig. 20. ITS6 Pressure Roller
  82
- Cut-And-Splice Device with Integrated Blade
  84
- Fig. 21. ITS6 Cut-And-Splice Device with Integrated Blade
  84
- Guide Roller
  84
- Fig. 22. ITS6 Printing Substrate Clamp
  85
- Printing Substrate Clamp
  85
- Corona Station
  86
- Corona Treatment
  86
- Fig. 23. Corona Treatment
  86
- Fig. 24. ITS6 Web Guider
  88
- Web Guider
  88
- Fig. 25. the Control Panel of the Web Guider
  89
- Fig. 26. ITS6 Sensor of Web Guider
  92
- Fig. 27. Substrate Discharge at the Unwinding Unit
  93
- Substrate Discharge at the Unwinding Unit
  93
- Substrate Discharge
  94
- Web Retraction System
  96
- Label Sensor
  98
- Print Mark Sensor
  101
- Infeed Height Control
  104
- Printing Table
  107
- Print Head Unit
  111
- Print Head Unit
  113
- Pre-Curing
  118
- Main Curing
  122
- UV Main Curing
  122
- Air Circulation System
  124
- Air Cooling
  125
- CAPS Server
  126
- Camera System
  127
- Function of the Camera System Components
  128
- Friction Drive
  129
- Indicators and Control Elements
  133
- Main Switch and ON/OFF Switch
  133
- Control Panel
  134
- Access Restriction
  136
- The Printer's Display
  136
- Using Touch Elements
  137
- Properties of the Touchscreen
  138
- Enabling Switch
  139
- Stack Light
  141
- Interfaces
  143
- Overview of Interfaces
  143
- Compressed Air Connection
  144
- Connection Cable of the Corona Generator
  144
- Connection Cables to the Camera System Computer
  144
- Connection Cables to the CAPS Server
  144
- Interface External Cooling Device
  144
- Network Interfaces
  144
- Power Supply
  144
- Coolant Connection
  145
- The User Interface of the Touchscreen
  146
- Logging off at the Touchscreen
  147
- Menu Structure of the Touchscreen
  148
- Screen Structure
  149
- Functions of the Buttons
  151
- Symbols in the Screen Masks
  155
- Menu Job
  157
- Tab Job > Job Settings
  157
- Tab Job > Layout Manager
  159
- Tab Job > Job Manager
  161
- Tab Job > Pre-Curing
  162
- Tab Job > Main Curing
  163
- Tab Job > Web Settings
  164
- Tab Job > Print Head Alignment
  166
- Tab Job > Cleaning
  171
- Menu System
  173
- Tab System > Settings
  173
- Tab System > Network
  174
- Tab System > File Manager
  177
- Tab System > Machine Info
  178
- Tab System > User Management
  180
- Menu Consumables
  184
- Tab Consumables > Fill Levels
  185
- Tab Consumables > Reels
  186
- Tab Consumables > Print Heads
  187
- Tab Consumables > UV Modules
  189
- Tab Consumables > Wipers
  191
- Tab Consumables > Drive Rollers
  192
- Tab Consumables > Air Filters
  193
- Tab Consumables > Ink Filters
  194
- Menu Documents
  195
- Tab Documents > Audit Trail
  195
- Tab Documents > Printing Costs
  196
- Menu Alarms
  197
- Menu Manufacturer Service
  198
- Tab Manufacturer Service > Service 1
  198
- Tab Manufacturer Service > PV Monitor
  200
- Tab Manufacturer Service > Synchronization Settings
  201
- Tab Manufacturer Service > Other Settings
  203
- Tab Manufacturer Service > Cleaning Settings
  205
- Tab Manufacturer Service > Process Settings
  207
- Tab Manufacturer Service > Web Treatment
  209
- Tab Manufacturer Service > Ink Pre-Heating
  210
- Tab Manufacturer Service > Print Head Alignment
  211
- General
  213
- Methods of Transport
  213
- Safety Instructions for the Transport
  213
- Transport
  213
- Internal Transport
  215
- Transport Preparations
  215
- Transport Securing Device
  216
- Executing the Transport
  218
- Preparation of the Transport Route
  218
- Transport by Crane
  218
- Transporting by Forklift
  220
- External Transport or Storage for any Length of Time
  221
- Transport Preparations
  221
- Carrying out External Transports
  223
- Preparation of the Transport Route
  223
- Packing the Printer in the Transport Crate
  224
- Shipping the Transport Crate
  225
- Unpacking the Printer from the Transport Crate
  226
- Assembly
  227
- Safety Instructions for the Assembly
  227
- Set-Up at Final Destination
  228
- Electrical Connection
  231
- Installation of the Printer's Supply Systems
  231
- Interfaces
  231
- Pneumatic System
  231
- Transport Securing Devices
  231
- Consumables
  232
- Commissioning
  233
- Safety Information for the Initial Commissioning
  233
- Ambient Conditions
  235
- Initial Commissioning Procedure
  235
- Overview of Commissioning Measures
  235
- Reconnection and Preparation of the Printer
  235
- Check the Defaults of the Printer
  236
- Function Test
  237
- Check the Printer each TIME before Switching It on
  239
- Operation
  239
- Safety Instructions for Operation
  239
- Starting Requirements
  240
- Preparations
  241
- Switch on Corona Treatment
  241
- Switching on the Cooler
  241
- Switch on Printer
  242
- Switch off Printer
  244
- Changing the Roll of Printing Substrate
  245
- Inserting Printing Substrate
  246
- Feeding in the Printing Substrate
  247
- Login and Logout at the Touchscreen
  250
- Touchscreen Login
  251
- Touchscreen Logout
  252
- Image Files and Format Files
  254
- Preparing and Executing Print Jobs
  254
- Preparing Data for 4C Digital Printing
  254
- Loading Format Files
  255
- Working with Format Files
  255
- Data Exchange
  256
- Media for Data Exchange
  256
- Procedure for Data Exchange
  257
- Troubleshooting
  258
- Basic Procedure When Errors Are Reported
  259
- Error Messages
  259
- Introduction
  259
- Messages in the "Current Alarm" and "Stopreason" Lines
  261
- Messages under the Tab Alarms
  261
- Area of Validity
  281
- Content and Purpose
  281
- Maintenance and Repair
  281
- Safety through Regular Maintenance
  281
- Safety Instructions for Maintenance and Repair
  282
- Instructions Regarding Hazards Due to Hot Operating Materials
  284
- Instructions Regarding Hazards Due to Live Parts
  284
- Maintenance
  285
- Maintenance Schedule
  285
- Maintenance of Assemblies and Parts
  288
- Web Tension Control Maintenance
  288
- Changing Cartridges Filled with Ink and Cleaning Fluid
  289
- Changing the Wipers on the Print Heads
  292
- Maintaining the Separator of the Degassing System
  294
- Changing the Residual Ink Bottle
  296
- Changing the Rubber Rollers of the Friction Drive and the Web Tension Control
  298
- Maintenance of the Printing Substrate Cleaning Module
  302
- Changing the Filters of the Air Circulation System
  304
- Replacing the Guide Rollers of the Printing Table and Adjusting the Infeed Height Control Unit
  307
- 10.6.10 Replacing the Lighting Unit on the Camera System
  310
- Cleaning the Printing System
  312
- Necessity of Regular Cleaning
  312
- Safety Instructions for Cleaning
  312
- Cleaning Agents and Aids for Cleaning Work
  314
- Cleaning the Printer
  316
- Cleaning the Print Heads
  321
- Inspection and Cleaning of the Main Curing Unit
  330
- Checking and Cleaning the Pre-Curing Unit
  331
- Repairs
  335
- Backup & Restore - Data Protection
  336
- Making a Backup
  336
- Performing a Restore Operation
  340
- Replacing a Hard Disk
  344
- Consumables Concept
  347
- 10.10.1 Auxiliary Supplies
  348
List of Figures

360

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