Dover Environmental Solutions HEIL DuraPack 4060 Manuals

Manuals and User Guides for Dover Environmental Solutions HEIL DuraPack 4060. We have 1 Dover Environmental Solutions HEIL DuraPack 4060 manual available for free PDF download: Service Manual

Dover Environmental Solutions HEIL DuraPack 4060 Service Manual (245 pages)

SPLIT-BODY REAR LOADER

Brand: Dover | Category: Utility Vehicle | Size: 21 MB

Important Safety Notice
2
Table of Contents
3
Section 1 General Information
9
Service/Parts Assistance
10
Hazard Symbols and Definitions
10
Precautionary Statements
10
Lock-Out/Tag-Out Procedures
14
Compressed Natural Gas (CNG) Fuel System
15
Storing Refuse in Container
21
Maintenance/Lubrication Information
21
Grease Lubrication Recommendation
21
Oil Can Lubricant Recommendation
21
Hydraulic Oil Specifications
22
Standard Torque Data for Nuts and Bolts
23
Standard Torque Data for Nuts and Bolts Table
23
Bolt Type Identification Chart
27
Torque for Hydraulic Tubes and Fittings
27
Cold Weather Warmup Procedure
32
Battery Disconnect Switch
32
Proximity Switch Troubleshooting
33
Safety Decals on the Unit
34
Decal Care
34
Hydraulic Symbols
36
Electrical Symbols
38
Section 2 Pumps
39
Single Gear Pump with Power Pro Drive Valve (Muncie)
40
Tandem O.I.G.A.I. Pump
41
Single Pump Repair Procedures
42
219-2303 Pump Configuration Installed on Another Chassis
58
Troubleshoot Pump 219-2303 with 031-6427
59
Tandem Vane Pump O.I.G.A.I. Hydraulic System Troubleshooting
62
Mount Pump Monoblock to Tandem Pump
63
Section 3 Body and Tailgate
65
Body and Tailgate Nomenclature
66
Specifications
67
Side Access Doors
67
Tailgate Support Props
67
Tailgate Lock and Unlock Inspections
68
Auxillary Quick Disconnect Hook-Up
70
Welding and Electronic Devices / Electrical Lubricants
71
Section 4 Maintenance and Adjustment
73
Body Daily Checklist
74
Body Preventive Maintenance Chart
75
Body Lubrication Guide
77
Pack/Eject Cylinders Maintenance
78
Cold Weather Warmup Procedure
79
Preparing the Unit to Check the Oil Level
80
Preparing the Unit to Check the Oil Level
81
Preparing the Unit to Check the Oil Level
82
Check Oil Level
83
When to Change Oil Filter Element
83
Change Hydraulic Oil Filter
84
Drain and Clean the Hydraulic Oil Tank
85
Purge the Hydraulic System
87
Troubleshooting Guide
88
Underbody Valve with Resitance Relief
89
Pressure Adjustment Procedures
92
Blade Back-Off Relief Valve
94
Tailgate Control Lever Alignment
95
Proximity Switch Adjustments
96
Cracked Weld Joints
98
Oil Lubrication Recommendation
99
Grease Lubricant Recommendation
99
Tailgate Lubrication
99
Inspect Proximity Switches
99
Tailgate Blade Shoe Wear
99
Clean and Inspect the Tailgate Seal
100
Section 5 Body Controller Hardware
101
PLC Assembly in Enclosure and Cover Removed Views
102
Terminals and Peripheral Port
103
Port Covers Opened and Terminal Covers Removed
104
Hand Held Loader Programmer
105
Hand Held Loader Programming Procedures
106
Diagnostic Link
107
Section 6 Body Controller Software
109
Body Controller Software
110
Program 109-0224 Mini PLC
110
Section 3: Default Parameters
117
Section 4: I/O Functions
118
Section 5: Special Features
137
Section 6: Diagnostics
138
Schematics
143
Packard Connection Kit, 108-4827
144
Connectors, Plugs, Pins and Accessories for Deutsch Electrical Parts - 108-4815
146
Deutsch Dt Series Connector Kits, 108-8411
149
Deutsch DT Series Connector Kits - 108-6461
150
Deutsch Connection Kit, 108-6461-Pc
155
Solenoid Valve Schematic Assembly - 108-8503-SCH
156
Intec Power System Connection Harness - 161-0420-003
157
Alarm Adapter Harness, 263-1309-004
158
Outside Work Light Harness - 263-1489
159
Mini PLC Harness - 263-1490
160
Tandem Pump Pressure Switch Harness - 263-1491
161
Transmission Temperature Relay Harness - 263-1492
162
Neutral Relay Harness - 263-1493
163
Battery Connection Harness Units, 263-1506
164
Battery Connection Harness Units, 263-1506-001
165
Battery Connection Harness - 263-1506-002
166
Reverse Connection Battery Harness - 263-1506-100
167
SS Proximity Switch Tailgate Harness - 263-1521-001
168
CS Proximity Switch Tailgate Harness - 263-1521-002
169
SS Tailgate Fuse Block Harness - 263-1533-003
170
CS Tailgate Fuse Block Harness - 263-1533-004
171
Bypass Filter Jumper Harness, 263-1562-060
172
OAI Pump Adapter Harness - 263-1592
173
Main Body Assembly Harness - 263-1616-001
174
SS Tailgate Assembly Harness - 263-1616-002
175
CS Tailgate Assembly Harness - 263-1616-003
176
SS Tailgate Light Box Assembly Harness - 263-1616-004
177
CS Tailgate Light Box Assembly Harness - 263-1616-005
178
E-Stop Relay Harness - 263-1704
179
Mini-PLC Kits - 372-1828-009, 372-1828-010
181
Hopper Tail/Reverse Light Activated Schematic - 701-8872-002
183
Hopper Light in Cab Switch Activated Schematic - 701-8872-003
184
LS Active Input Neutral Schematic - 701-8872-007
185
HS Active Input Neutral Schematic - 701-8872-008
186
Allison EOS Gen. IV 1000/2000 Schematic - 701-8872-009
187
Allison EOS Gen. IV 3000/4000 Schematic - 701-8872-010
188
Throttle Advance Schematic - 701-8872-011
189
In Cab Switch Activated Outside Work Tailgate Schematic - 701-8872-013
190
Mack Body Link and Body Builder Wire Connection Harness - 42005023-001
191
Switch Overlay Panel Harness - 263-1831-001
192
Cab to Body Overlay Harness - 263-1831-002
193
Organic bin Clearance Lights Harness - 263-1831-004
194
Unit Serial Number
242

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Dover Environmental Solutions HEIL DuraPack 4060 Manuals

Dover Environmental Solutions HEIL DuraPack 4060 Service Manual (245 pages)

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