Dieci MAG3522 Manuals

Manuals and User Guides for Dieci MAG3522. We have 1 Dieci MAG3522 manual available for free PDF download: Maintenance Manual

Dieci MAG3522 Maintenance Manual

Dieci MAG3522 Maintenance Manual (199 pages)

Brand: Dieci | Category: Construction Equipment | Size: 11 MB

Table of Contents

1 Info

3
- General Information
  5
- Identification of the Vehicle
  6
- Table of Contents
  7
- Definitions
  
  13
2 Introduction

14
- Manual Structure
  14
- Purpose and Content
  14
- Preservation
  14
- Recipients
  14
  - Training
    14
  - Training
    15
  - Qualification
    15
- Hazard Classification
  15
- Machine General Warnings
  16
- Equipment General Warnings
  17
- Intended Use
  17
- Contraindications for Use
  17
- Declaration of First Test
  17
- Liability
  17
- Manufacturer
  18
- Vehicle Identification Label
  18
- Certification and CE Marking
  19
- Units of Measurement and Abbreviations Used
  20
3 Warranty

22
- Exclusions from the Guarantee
  22
- Delivery and Installation
  22
- Warranty: Duration
  22
- Warranty: Commencement
  22
- Warranty: Activation
  22
- Warranty Procedure
  23
- Intervention Campaigns for Faulty Products
  23
- Warranty: Intervention Request
  23
  - Guarantee: Claim
    23
  - Obligation of Vehicle Downtime
    23
- Non-Activation, Failure to Grant, Termination
  23
  - Warranty: Failure to Grant
    23
  - Guarantee: Termination
    23
- Final Terms
  24
4 Safety Regulations

25
- General Warnings
  25
- Safety Indications
  26
- Personal Protective Equipment
  27
- Preparing for Accidents
  28
  - First Aider Tasks
    28
  - Emergency Call
    28
  - Traumas
    29
  - Hemorrhages
    29
- Preventing Fires and Accidents
  29
  - Risks of Fires
    29
  - Risks of Inhaling Gas
    30
  - Risks of Batteries Exploding
    30
  - Residual Risks
    30
  - Contact with Dangerous Substances
    31
- Storing Dangerous Liquids
  31
- Warnings for Safe Working
  33
- Moving Safely
  39
- Road Travel
  39
  - Road Travel Warnings
    39
  - Road Travel Instructions
    40
- Momentary Stop
  40
- Parking the Vehicle
  40
- Starting and Stopping the Vehicle
  41
- Truck Mixers Safe Working Procedures
  43
  - Drum Loading
    44
  - Drum Unloading from a Standstill
    45
  - Drum Unloading in Movement
    46
5 Vehicle Description

48
6 Safety Devices

52
- List of Safety Devices
  52
- Safety Stickers
  53
7 Components Description

62
- ROPS - FOPS Cab
  62
  - Door
    62
  - Glass on Engine Side
    63
  - Climbing In/Out
    64
  - Cab Lighting
    64
  - Cab Ventilation
    64
  - Air Conditioning
    65
  - Steering Wheel
    65
  - Steering Selector
    66
  - Driver's Seat Reversal
    67
  - Multifunction Lever
    68
  - Lights Turning on
    69
  - Emergency Lights
    70
  - Seat
    70
  - Emergency Stop
    72
  - Warnings in Case of Vehicle Tipping
    73
- Instrument Panel
  74
  - Components
    74
- Parking Brake
  76
- Transmission
  77
  - Movement Selection Lever
    77
  - Manual Gear Shift Selection
    78
  - Service Braking Pedal
    79
  - Inching Pedal
    79
  - Accelerator Pedal
    79
  - Manually Disable off the 2-Gear Hydrostatic Transmission
    80
- Electronic Hand Throttle
  80
- Drum Side Rotation Control Lever
  81
- Loading Shovel Control Lever
  81
- Drum Lifting Control Lever
  82
- Mixing/Unloading Button
  82
- Mixing/Unloading Control Lever
  83
- Drum Rotation Speed Control Lever
  84
- Concrete Batch Control
  84
  - Loading Shovel Control Lever with Excess Material Unloading
    84
  - Electronic Weighing System
    86
- Unloading Chute Pump
  86
- Chute Extension
  86
- Drum Opening Pump
  87
- Cement Bag Cutter
  87
- Hydraulic Weighing System
  88
- Water Pump
  89
  - Water Pump Description
    89
  - Water Pump Control Lever
    89
  - Liter Meter
    90
  - Using the Water Pump
    90
  - First Time the Vehicle Is Used, Tanks Topping up
    90
  - Pressure Washer
    90
  - Position of the Taps
    92
- Wheel Wedge
  93
- Water Heater
  93
- FPT Series NEF4, Stage IIIA /Tier 3
  93
8 Equipment

94
9 Emergency Procedure

95
10 Maintenance

98
- Maintenance Warnings
  98
  - Avoid Accidents During Maintenance
    98
  - Personal Protective Equipment for Maintenance
    100
- Preliminary Maintenance Operations
  101
- Prepare the Vehicle in the "Maintenance Position
  101
- Engine Hood Opening
  101
- Battery
  102
  - Low Maintenance Batteries
    102
  - Zero" Maintenance Batteries
    102
  - Battery: Instructions for Recharging
    102
  - Battery Isolation Switch
    103
  - Battery: Replacement
    103
  - Start up with Auxiliary Batteries
    104
- Fuel
  105
  - Specifications for Recommended Fuel
    105
  - Cleaning and Storing Fuel
    105
  - Refueling
    105
- Safety Stickers: Inspection
  106
- Lubrication
  106
- Engine Maintenance
  106
  - Belts: Check and Adjustment
    106
  - Engine Oil: Check and Filling up
    107
- Air Filter: Cleaning and Replacement
  107
- Radiator Maintenance
  109
- Hydraulic System Maintenance
  110
- Speed Transmission Maintenance
  112
  - Oil Change: Inspection
    112
  - Oil Change: Check and Replacement
    112
- Brakes Maintenance
  112
  - Brake: Inspection
    112
  - Brakes Oil: Check and Replacement
    112
- Wheel Maintenance
  113
  - Epicycloidal Reduction Gear Oil: Check and Replacement
    113
  - Wheel Nuts Tightening
    113
  - Tyres
    114
- Drum Maintenance
  115
- Lighting
  116
  - Headlight
    116
  - Tail Light
    117
  - Work Light
    118
  - Led Work Light
    118
- Window Washer Fluid Tank
  118
- Differential Axles Maintenance
  119
  - Differential Axles Oil: Check and Replacement
    119
- Hydraulic Fittings Tightening Torques
  120
- Torque Specifications - Fasteners
  121
  - Torque Specifications - Fasteners: Fine Pitch
    121
  - Torque Specifications - Fasteners: Coarse Pitch
    123
11 Technical Assistance Service

125
- Spare Parts Supply
  125
- Assistance to Owner / Operator
  125
- Technical Assistance Service Address
  125
12 Problems Diagnostics

126
- Engine
  126
- Hydraulic Transmission System
  126
- Brakes
  127
- Steering Wheel
  127
- Drum
  127
- Loading Shovel
  128
13 Cleaning

129
- Machine Cleaning
  129
- Glasses Cleaning
  129
- Cleaning the Cab
  129
- Safety Stickers Cleaning
  129
- Drum Cleaning
  130
14 Lifting the Vehicle

131
15 Transporting the Vehicle on a Trailer

132
16 Storing the Vehicle

133
- Long Period of Inactivity
  133
- Restarting the Vehicle
  133
17 Waste Disposal

134
- Ecological Considerations
  134
- Protect the Environment
  134
18 Demolition

135
19 Technical Data

136
- Truck Mixer AB L3500
  136
- Truck Mixer AB L4700
  140
- Truck Mixer AB F7000
  144
- Environmental Conditions
  148
- Electromagnetic Interference
  148
- Radiations
  148
- DIECI Hydro Telehandler Fluid ISO46
  149
- DIECI Hydro Telehandler Fluid ISO32
  150
- Declaration of Conformity for F-Gas
  151
20 Control and Maintenance Logs

152
- Type of Logs
  152
  - Control Log
    152
  - Maintenance Log
    152
- Instructions for Compiling the Logs
  152
  - Warnings on the Control Log
    152
  - Warnings on the Maintenance Log
    153
  - Logs Compiling
    153
  - Logs Legend
    154
  - Intervals Legend
    154
- Control Log
  155
- Maintenance Log
  166

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