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Diamond Products CC5049D Manuals
Manuals and User Guides for Diamond Products CC5049D. We have
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Diamond Products CC5049D manual available for free PDF download: Operator's Manual
Diamond Products CC5049D Operator's Manual (68 pages)
CORE CUT
Brand:
Diamond Products
| Category:
Cutter
| Size: 12.92 MB
Table of Contents
Table of Contents
3
Introduction
7
CC5049D Controls
8
CC5049D Dimensions
10
CC5049D Specifications
11
Safety
12
Safety Alerts
12
Proposition 65
12
Spark Arrester Requirement
12
Respiratory Hazards
12
General Safety
13
Battery and Electrical Safety
14
Blade Safety
14
Blade Guard Safety
14
Fuel Safety
15
Engine Safety
15
Cutting Safety
15
Hydraulic Safety
16
Belt Safety
16
Transporting Safety
16
Lifting Safety
16
Display Panel Controller
17
Controller Features
17
Flat Screen Display
17
Function Keys
19
Soft Key Commands
19
Main Menu Key
20
Engine Diagnostics
21
User Settings
22
Utilities
23
Operation
24
Blade Size Selection
24
Zero the Blade
25
Set the Blade Depth Stop
25
Deactivate the Blade Depth Stop Setting
25
Operating
26
General Operating Precautions
26
Emergency Stop
26
Activating the Emergency Stop
26
Deactivating the Emergency Stop
26
Handlebars
26
Manually Adjusting the Handlebars
27
Adjusting the Power Tilt Handlebars (Optional)
27
Speed Control Lever
27
Control Grip Pushbuttons
27
Blade Lowering Speed
27
Moving the Machine Forward / Reverse with the Engine Running
28
Moving the Machine with the Engine off
28
Bogie Wheel (Optional)
28
Bogie Wheel - Locked Sideways Motion
28
Bogie Wheel - Free Wheel Motion
29
Fuel System
29
Adding Fuel
29
Blade Guard
29
Installing the Blade Guard
29
Removing the Blade Guard
30
Slurry Shield (Optional)
30
Flange Guard
30
Installing the Flange Guard
30
Removing the Flange Guard
30
Diamond Blades
31
Inspecting the Blade
31
Blade Speed
31
Wrench
31
Installing the Blade
31
Removing the Blade
32
Engine
33
Tasks Prior to Starting the Engine
33
Starting the Engine
33
Stopping the Engine
33
Water Supply
34
Using the Water Supply
34
Water Pump (Optional)
34
Automatic Water System (AWS) (Optional)
34
Water Pressure Switch (Optional)
34
Cutting
34
Cutting Guides
34
Adjusting the Front Pointer
35
Adjusting the Rear Pointer(S)
35
Straight Line Cutting
35
Tasks Prior to Cutting
35
Making a Cut Without Using the Blade Depth Stop
35
Making a Cut Using the Blade Depth Stop
36
Continuing a Partial-Cut
36
Finishing a Cut
36
Drive Alignment
37
Adjusting the Drive Alignment
37
Tie-Downs
37
Footrest (Optional)
37
Weight Bar (Optional)
37
Spotlight (Optional)
37
LED Light Bar (Optional)
38
Heavy Duty Blade Shaft Bearing Upgrade (Optional)
38
Oil Bath Blade Shaft Upgrade (Optional)
38
Maximum Capacity Battery Upgrade (Optional)
38
Air Pre-Cleaner Upgrade (Optional)
38
Onboard Blade Storage (Optional)
38
Pointer Rope Recoil (Optional)
38
Maintenance
39
General
39
Maintenance Tools
39
Pre Maintenance Preparations
39
Rear Cover Screen
39
Removal of Rear Cover Screen
39
Installing the Rear Cover Screen
39
General Cleaning
39
Cleaning Techniques
39
Radiator
40
Control Panel
40
Display Screen
40
Engine
40
Part Lubrication
40
Post Cleaning
40
Service Schedule
41
Daily Service
42
Check Engine Oil Level
42
Check Fuel Level
42
Hydraulic System
42
Check Hydraulic Fluid Level for Hydro Pump Assembly
43
Adding Fluid to the Hydraulic Lift Pump
43
Check Radiator Coolant Level
43
Check and Clean Blade Guard Spray Tubes
44
Lubricate the Blade Shaft Bearings
44
Check Air Cleaner Restriction Indicator
44
25 Hour Service
44
Inspect Belts
44
Lubricate the PTO Bearings
45
50 Hour Service
45
Drain the Fuel/Water Separator Filter
45
Drain Water from the Fuel Filter
45
Lubricate the Hydraulic Cylinder Pivot Pin
45
Lubricate Front Axle Bearings
46
Lubricate the Optional Bogie Wheel
46
250 Hour Service
46
Clean the Air Cleaner Element
46
Replace Engine Oil and Filter
47
500 Hour Service
48
Replace Hydraulic Oil and Filter
48
Replace the Fuel/Water Separator Filter
48
Replace the Fuel Filter
49
Replacing the Outer Primary and Inner Safety Filters
49
1000 Service Hours
50
Replace Radiator Coolant
50
Regular Maintenance
51
Blade Drive Belts
51
Tensioning the Blade Drive Belts
51
1500 Service Hours
51
Replace Engine Crankcase Breather Element
51
Engine
52
Engine Control Module (ECM)
52
Battery
52
Battery Type
53
Servicing the Battery
53
Electrical System
53
Fuses
53
Replacing Fuses
53
Speed Control Lever
54
Adjusting Speed Control Cable
54
Adjusting the Lever Tension
54
Adjusting the Spring Plungers
54
Inner Blade Flange
55
Installing the Inner Blade Flange
55
Removing the Inner Blade Flange
55
Maximum Cutting Depth Stop Bolts
55
Handlebar Lock Cylinder (Optional)
55
Removing the Lock Cylinder
56
Connecting the Lock Cylinder
56
Lifting and Transporting
56
Lifting
56
Transporting
57
Storing
57
Disposal
57
Appendix A
61
Troubleshooting
61
Appendix B
63
CC5049D RPM Chart
63
CC5049D Blade Size Conversion Chart
64
Additional Resources
65
Appendix C
65
Appendix D
66
Model and Serial Numbers
66
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