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Manuals and User Guides for DH Instruments PPC4. We have
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DH Instruments PPC4 manuals available for free PDF download: Operation And Maintenance Manual, Instruction Sheet
DH Instruments PPC4 Operation And Maintenance Manual (228 pages)
Pressure Controller/Calibrator
Brand:
DH Instruments
| Category:
Test Equipment
| Size: 3 MB
Table of Contents
Table of Contents
3
Tables
9
About this Manual
11
1 Introduction
13
Product Overview
13
Specifications
13
General Specifications
13
Pressure Measurement Specifications
14
Quartz Reference Pressure Transducer (Q-RPT)
14
Table 1. Reference Pressure Transducer (Q-RPT) Designations and Ranges
14
10 . W a R R a N T
15
Utility Sensor
16
On-Board Barometer
16
Pressure Control Specifications
16
1000 M a I N T E N a N C E , Ad J U S T M E N T S a N D C a L I B R a T I O
15
1 . G L O S S a R
17
Table 2. PPC4 Packing List
17
Site Requirements
18
Setup
18
Preparing for Operation
18
Front and Rear Panels
19
Front Panel
19
Figure 1. PPC4 Advanced Interface Front Panel
19
Figure 2. PPC4 Basic Interface Front Panel
19
Rear Panel
20
Power Connection
20
Connecting to a Pressure Supply (Supply Port)
20
Figure 3. Rear Panel with Optional Connectors
20
Connecting a Vacuum Pump (Exhaust Port)
21
Connecting External Q-RPTS in RPM4 Reference Pressure Monitor
21
Connecting to the Device under Test (Test(+) and Test(-) Ports)
22
Installing a Self Purging Liquid Trap (SPLT)
24
Installing a Dual Volume Unit (DVU), G15K and BG15K Q-RPTS
24
The ATM Port
24
Check/Set Security Level
24
Turn off Absolute and Negative Gauge Mode (AXXX RPT)
25
Power-Up and Verification
25
Switch Power on
25
Check Pressure Measurement Operation
25
Checking Absolute Mode Pressure Measurement
25
Checking Gauge Mode Pressure Measurement
26
Leak Test
27
Purge
27
Check Pressure Control Operation
27
Basic Interface
27
Advanced Interface
27
Short Term Storage
28
2 Installation
17
Unpacking and Inspection
17
Removing from Packaging
17
Inspecting Contents
17
3 O P E R a T I N G P R I N C I P L E
29
User Interfaces
29
General Operating Principles
29
Direct Pressure Control
29
Automated Pressure Control
29
Dynamic Control
30
Figure 4. Dynamic Pressure Control Operation
30
Static Control
31
Pressure Ready/Not Ready
31
Figure 5. Static Pressure Control Operation
31
Figure 6. Ready/Not Ready in Dynamic Pressure Control Mode
32
Gauge and Negative Gauge Modes with an Axxx (Absolute) Q-RPT, Dynamic Compensation for Atmospheric Pressure
33
Figure 7. Ready/Not Ready in Static Control Mode
33
Multiple Internal and External Q-Rpts
34
Multiple Ranges (Q-Rpts, Autorange and Infinite Ranging)
35
Table 3. Position Designators of Q-Rpts in a PPC4 System
35
Operation with a PG7000 Piston Gauge
36
Autorange
36
Table 4. Settings and What They Are Specific to (Range, Measurement Mode, Q-RPT, System)
36
Table 5. Settings Made by Autorange
37
Range
39
Unit
39
Measurement Mode
40
Set Pressure Automatically
41
Control
42
Vent
43
Autotest
43
Table 6. Default Pressure Control Parameters
43
Head
44
Purge
45
Leak Test
47
Resolution
47
Jog
48
Pressure Limits
48
3.2.21.1 over Pressure Function
49
Autozero (Autoz)
50
Table 7. Autoz on and off
52
3.2.22.1 Edit Autoz
53
3.2.22.2 Run Autoz
53
Drivers
54
Remote
54
Reset
55
3.2.25.1 Settings
55
Table 8. Reset Settings
55
3.2.25.2 Units
56
3.2.25.3 Autotest
56
3.2.25.4 Calibration
56
3.2.25.5 All
57
Table 9. Reset Calibration
57
Table 10. Reset All
57
Preferences
58
3.2.26.2 Sounds
58
3.2.26.3 Time
59
3.2.26.4 Language
59
3.2.26.5 Security
59
Table 11. Security Levels, Advanced Interface
61
Table 12. Security Levels, Basic Interface
61
Internal Functions
62
3.2.27.1 Identification
62
3.2.27.2 Control Reference
62
3.2.27.3 Barometer
63
3.2.27.4 Purge
64
3.2.27.5 Log
64
3.2.27.6 TEST (-) Vent
64
Calibration
65
Measurement Uncertainty
65
3.2.29.1 Product Uncertainty
66
Figure 8. Product Uncertainty Illustration
66
3.2.29.2 Head
67
3.2.29.3 Zero Stability
67
3.2.29.4 Control Uncertainty
67
3.2.29.5 Combining Uncertainties
68
Table 13. Default Values for PPC4 Uncertainty Components
68
3.2.29.6 Delivered Pressure Uncertainty
69
3.2.29.7 Using Values Other than Default
69
4 Basic User Interface
71
Main Run Screen
71
Figure 9. Main Run Screen Display Fields
72
Keypad and Controls
73
Set Pressure Automatically
73
Figure 10. Basic PPC4 Keypad Layout
73
Interrupting Automated Pressure Control
74
Automated Pressure Commands for Zero Pressure
74
Vent
75
Basic Interface Menus
75
Main Menu Tree
75
Menu Tree Operation
76
Setup>, <Range
76
Saving an Autoranged Range
76
Deleting Autorange Ranges
77
Setup>, <Res> (Resolution)
77
Setup>, <Jog
77
Setup>, <UL> (Upper Limit)
78
Over Pressure Function
78
Setup>, <Control
79
Limits> (Custom Control Parameters)
79
Turning-Off Custom Control Parameters
80
Setup>, <Drv> (Drivers)
80
Spec> (Special)
80
Spec>, <Autoz
81
Edit Autoz
82
Run Autoz
82
Spec>, <Remote
83
COM1> and <COM2
83
Ieee-488
83
Format
83
Rs232Test
84
Ethernet
84
Spec>, <Head
85
Spec>, <Reset
85
Set
85
Units
86
Cal
86
All
86
Spec>, <Prefs
86
Scrsvr
87
Sound
87
Time
87
Level> (Security)
88
Spec>, <Punit
89
Table 14. Unit Function - Available Units of Measure
89
Spec>, <Internal
90
Config
90
Control Ref
90
Baro
91
Purge
91
Lo Vnt
92
Spec>, <Cal
92
Spec>, <Log
93
Arange
93
Leak
94
Rpt
95
Unit
96
Range
96
Mode
97
Head
97
Purge
98
5 Ad V a N C E D U S E R I N T E R F a C
99
Main Run Screen
99
Figure 11. Main Run Screen Display and Selectable Fields (See Table 15)
99
Table 15. Main Run Screen Fields and Buttons
100
2009 DH Instruments, a Fluke Company
100
Other Screens
101
Table 16. Lower Level Screen Displays and Selectable Fields
101
Figure 12. Advanced Interface Lower Level Screen Example (See Table 16)
101
Keypad Layout and Protocol
102
Conventions for the Advanced Interface
102
Navigation Controls and Keypad
102
Figure 13. Keypad Layout
102
Navigating Advanced Interface Menus
103
Pressure Control
105
Set Pressure Automatically
105
Interrupting Automated Pressure Control
106
Automated Pressure Commands for Zero Pressure
106
Manual Pressure Control
106
Vent
107
Advanced Interface Menus
107
Shortcuts
107
Menu Structure
107
Menu Operation
108
Autorange
108
Table 17. Advanced Interface Menu Structure
108
Figure 14. Autorange Bar
110
Autotest
111
Exercise
111
Quick Test
112
Advanced Test
114
Pressure
118
Purge
118
Leak Test
119
Drivers
120
System
120
Run Autoz
120
Control Configuration
121
Reset
122
Pressure
123
Pressure Unit
123
Measurement Mode
125
Head
125
Resolution
126
Preferences
127
Sounds
127
Time
128
Language
128
Security
129
Edit Security Password
129
Control
130
Pressure Limits
130
Pressure Control
131
Jog Step
132
Remote
132
COM1 and COM2
133
Command Format
133
Ieee-488
133
Ethernet
133
Calibration
134
Uncertainty
134
Internal
134
5.7.12.2 Control Reference
135
5.7.12.3 Purge
135
5.7.12.4 Event Log
135
5.7.12.5 TEST (-) Vent
136
6 Remote Operation
137
Overview
137
PPC4 Cockpit
137
Installation
137
USB Driver Installation
137
Figure 15. Windows Hardware Wizard
138
Figure 16. Driver Location
138
Figure 17. Browse for Driver Location
139
Figure 18. Driver Warning Message
139
Running the Cockpit
140
Figure 19. Driver Setup Complete
140
Figure 20. PPC4 Cockpit Main Display
140
USB Interface
141
RS232 Interface
141
Figure 21. PPC4 Cockpit Communication Selection
141
Figure 22. PPC4 Cockpit Communication Selection
141
Figure 23. PPC4 Cockpit RS232 Settings
141
Keyboard Shortcuts
142
Table 18. PPC4 Cockpit Keyboard Shortcuts
142
Figure 24. PPC4 Cockpit Pressure Control Buttons
142
Remote Interfacing
143
RS232 Interface
143
Com1
143
Com2
143
Table 19. COM1 Pin Designations and Connections
143
RS232 Command Testing
144
Table 20. COM2 DB-9F Pin Designations
144
Figure 25. Windows Selection of Hyperterminal
144
Figure 26. Hyperterminal Initial Display
144
Figure 27. Hyperterminal ASCII Setup
146
Ieee-488
147
IEEE-488 Remote Command Testing
147
Usb
148
Ethernet (Optional)
148
Programming Formats
149
Classic Program Message Format
149
Enhanced Program Message Format
149
Using Command Type Commands
150
Using Query Type Commands
151
Commands
151
Programming Messages
151
Table 21. Program Message List
151
Error Messages
153
Table 22. Error #S and Descriptions
153
Program Message Description Overview
154
Program Message Descriptions
155
Status Reporting System
187
Error Queue
187
Status Byte Register
187
Table 23. 8 Bit Status Byte Register
187
Figure 28. Status Register Schematic
188
Standard Event Register
189
Ready Status Register
189
Table 24. 8 Bit Standard Event Register
189
Table 25. 8 Bit Ready Status Register
189
IEEE STD. 488.2 Common and Status Program Messages
190
Program Message Descriptions
190
Table 26. Program Message List
190
Overview
195
Calibration of Quartz Reference Pressure Transducers (Q-Rpts)
195
Principle
195
PA and PM Coefficients
196
As Received and as Left Data
197
Equipment Required
197
Set-Up and Preparation
198
Recommended Calibration Point Sequence
198
Standard and Full Scale Standard Class Q-Rpts
199
Table 27. Calibration Point Sequence, Standard Class, Axxx and Gxxx Q-Rpts
199
Premium Class Q-Rpts
200
Table 28. Calibration Point Sequence, Standard Class, Bgxxx Q-Rpts
200
Table 29. Calibration Point Sequence, Standard Class, BA100K Q-RPT
200
Table 30. Calibration Point Sequence, Premium Class, Axxx and Gxxx Q-Rpts
201
Table 31. Calibration Point Sequence, Premium Class, Bgxxx Q-Rpts
201
Turning off Absolute and Negative Gauge Measurement Modes for Axxx (Absolute) Q-Rpts
202
Basic Interface
202
Advanced Interface
202
Q-RPT Calibration Using Caltool for Rpts Software
203
Editing and Viewing Q-RPT Calibration Information
203
Basic Interface
204
Advanced Interface
204
Q- RPT Uncertainty
205
Q-RPT Calibration/Adjustment Without Caltool for Rpts Software
206
Basic Interface Operation
206
Advanced Interface Operation
207
Adjustment of an On-Board Barometer
208
Basic Interface
208
Advanced Interface
208
Adjustment of Utility Sensor
209
Pneumatic Control Module Configuration
209
Basic Interface Operation
210
Advanced Interface Operation
211
Reloading Embedded Software into Flash Memory
211
Removing the PPC4 Cover
212
Overhaul
212
Figure 29. Removing Back Cover
212
Subassembly Description and Location
213
Figure 30. Internal View
213
Hi Q-RPT or Utility Sensor
214
Lo Q-RPT
214
On-Board Barometer
214
Power Supply Module
214
Powerpc Board
214
Q-Rpt Module
214
Display
215
Driver Board
215
Pressure Control Module
215
Vacuum Sensor
215
Pneumatic Schematics
216
Pressure Control Module
216
Figure 31. Pressure Control Module Schematic
216
Q-RPT Module Configurations
217
Figure 32. Q-RPT Module Schematics for Various Configurations
218
Table 32. Troubleshooting Guide
219
Drivers
223
Table 33. External Drivers Current Output
223
Table 34. External Drivers Pin Outs
223
Figure 33. Drivers Connector Schematic
223
Unit Conversion
224
Pressure
224
Table 35. Pressure Unit of Measure Conversion Coefficients
224
Overview
225
Table 36. DHI Authorized Service Providers
225
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DH Instruments PPC4 Instruction Sheet (2 pages)
Rack mount kit for PPC4
Brand:
DH Instruments
| Category:
Racks & Stands
| Size: 0 MB
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