Danfoss VACON NXP Air-cooled Manuals

Manuals and User Guides for Danfoss VACON NXP Air-cooled. We have 1 Danfoss VACON NXP Air-cooled manual available for free PDF download: Operating Manual

Danfoss VACON NXP Air-cooled Operating Manual (196 pages)

Wall-mounted and Standalone

Brand: Danfoss | Category: Industrial Equipment | Size: 11.24 MB

Table of Contents
3
Introduction
10
Purpose of this Operating Guide
10
Additional Resources
10
Disposal
10
Type Approvals and Certifications
10
Start-Up Quick Guide
11
Safety
12
Safety Symbols
12
Danger and Warnings
12
Cautions and Notices
13
Product Overview
16
Intended Use
16
Manual Version
16
Package Label
16
Description of the Type Code
17
Enclosure Sizes
19
Available Protection Ratings
22
Available EMC Classes
22
Control Panel
24
Introduction to Control Panel
24
Keypad
24
Display
26
Basic Menu Structure
27
Receiving the Delivery
28
Checking the Delivery
28
Accessories for FR4/FI4-FR6/FI6
28
Accessories for FR7/FI7-FR8/FI8
29
Accessories for FR10-FR11 Standalone
29
Storing the Product
29
Lifting the Product
30
Using the Product Modified Label
31
Mounting the Unit
32
Environmental Requirements
32
General Environmental Requirements
32
High Altitude Installation
32
Cooling Requirements
33
General Cooling Requirements
33
Cooling of FR4 to FR9
33
Cooling of Standalone AC Drives (FR10 to FR11)
35
Installation Sequence
36
Installation Sequence for Wall-Mounted AC Drives
36
Installation Sequence for Standalone AC Drives
37
Electrical Installation
38
Cable Connections
38
General Cable Requirements
38
UL Standards on Cabling
38
Cable Selection and Dimensioning
39
Cable Selection and Dimensioning, North America
39
Fuse Selection
39
Principle of the Power Unit Topology
39
Brake Resistor Cables
40
EMC-Compliant Installation
40
Installation in a Corner-Grounded Network
41
Grounding
41
Get Access and Locate the Terminals
43
Get Access and Locate the Terminals for FR4/FI4
43
Get Access and Locate the Terminals for FR5
45
Get Access and Locate the Terminals for FR6/FI6
47
Get Access and Locate the Terminals for FR7/FI7
49
Get Access and Locate the Terminals for FR8/FI8
51
Get Access and Locate the Terminals for FR9
53
Get Access and Locate the Terminals for FR10 Standalone
55
Get Access and Locate the Terminals for FR11 Standalone
57
Installing the Cables
59
Additional Instructions for Cable Installation
60
Installing the Cables, FR4-FR6/FI4-FI6
60
Installing the Cables, FR7/FI7
63
Installing the Cables, FR8/FI8
66
Installing the Cables, FR9
69
Installing the Cables, FR10 Standalone
72
Installing the Cables, FR11 Standalone
76
Installation in an IT System
81
Installing the AC Drive in an IT System, FR4-FR6
81
Installing the AC Drive in an IT System, FR7
84
Installing the AC Drive in an IT System, FR8-FR11
86
Control Unit
87
Control Unit Components
87
Control Voltage (+24 V/EXT +24 V)
87
Control Unit Cabling
88
Selection of the Control Cables
88
Control Terminals on OPTA1
88
Digital Input Signal Inversions
90
Jumper Selections on the OPTA1 Basic Board
91
Control Terminals on OPTA2 and OPTA3
92
Installation of Option Boards
93
Galvanic Isolation Barriers
94
Using the Control Panel
95
Navigating on the Control Panel
95
Using the Monitoring Menu (M1)
95
Monitored Values
95
Using the Parameter Menu (M2)
97
Finding the Parameter
97
Selecting Values
98
Editing the Values Digit by Digit
98
Using the Keypad Control Menu
100
Finding the Keypad Control Menu
100
Keypad Control Parameters M3
100
Changing the Control Mode
101
Keypad Reference
101
Editing the Frequency Reference
101
Changing the Rotation Direction
101
Disabling the Stop Motor Function
102
Special Functions in Keypad Control Menu
102
Selecting the Keypad as the Control Mode
102
Copying the Frequency Reference Set to the Control Panel
102
Using the Active Faults Menu (M4)
103
Finding the Active Faults Menu
103
Examining the Fault Time Data Record
103
Fault Time Data Record
103
Using the Fault History Menu (M5)
104
Fault History Menu (M5)
104
Resetting the Fault History
104
Using the System Menu (M6)
105
Finding the System Menu
105
System Menu Functions
105
Changing the Language
108
Changing the Application
108
Copy Parameters (S6.3)
108
Saving Parameter Sets (Parameter Sets S6.3.1)
109
Uploading Parameters to Control Panel (up to Keypad, S6.3.2)
109
Downloading Parameters to Drive (down from Keypad, S6.3.3)
109
Activating or Deactivating the Automatic Parameter Back-Up (P6.3.4)
109
Comparing the Parameters
110
Security
110
Finding the Security Menu
110
Passwords
111
Setting a Password
111
Entering a Password
111
Deactivating the Password Function
111
Locking a Parameter
111
Start-Up Wizard (P6.5.3)
112
Activating/Deactivating the Start-Up Wizard
112
Enabling/Disabling the Change of Multimonitoring Items
112
Keypad Settings
113
Finding the Keypad Settings Menu
113
Changing the Default Page
113
Default Page in the Operating Menu (P6.6.2)
113
Setting the Timeout Time
113
Contrast Adjustment (P6.6.4)
113
Backlight Time (P6.6.5)
114
Hardware Settings
114
Finding the Hardware Setting Menu
114
Setting the Internal Brake Resistor Connection
114
Fan Control
114
Changing the Fan Control Settings
115
HMI Acknowledge Timeout (P6.7.3)
115
Changing the HMI Acknowledge Timeout
115
Changing the Number of Retries to Receive HMI Acknowledgement (P6.7.4)
115
Sine Filter (P6.7.5)
115
Pre-Charge Mode (P6.7.6)
116
System Info
116
Finding the System Info Menu
116
Total Counters (S6.8.1)
116
Trip Counters (S6.8.2)
116
Resetting the Trip Counters
116
Software (S6.8.3)
117
Applications (S6.8.4)
117
Examining the Application Page
117
Hardware (S6.8.5)
117
Checking the Status of an Option Board
118
Debug Menu (S6.8.7)
118
Using the Expander Board Menu
118
Expander Board Menu
118
Examining the Connected Option Boards
118
Finding the Option Board Parameters
119
Further Control Panel Functions
119
Commissioning
120
Safety Checks before Starting the Commissioning
120
Commissioning the AC Drive
121
Measuring the Cable and Motor Insulation
121
Insulation Checks of the Motor Cable
121
Insulation Checks of the Mains Cable
122
Insulation Checks of the Motor
122
Checks after Commissioning
122
Testing the AC Drive after Commissioning
122
RUN Test Without Load
123
Test A: Controls from the Control Terminals
123
Test B: Control from the Keypad
123
Start-Up Test
123
Identification Run
123
Maintenance
124
Preventive Maintenance Recommendations
124
Reforming the Capacitors
126
Fault Tracing
128
General Information on Fault Tracing
128
Resetting a Fault
128
Creating Service Info File
128
Error Message on Control Panel Display
129
Specifications
130
Weights of the AC Drive
130
Dimensions
130
List of Dimension Information
130
Dimensions for FR4-FR6
130
Wall-Mounted
131
Dimensions for FR7
133
Dimensions for FR8
134
Dimensions for FR9
136
Flange Mounting
138
Dimensions for Flange Mounting, FR4-FR6
138
Dimensions for Flange Mounting, FR7-FR8
140
Dimensions for Flange Mounting, FR9
142
Standalone
143
Dimensions for FR10-FR11 Standalone
143
Cable and Fuse Sizes
146
List of Cable and Fuse Size Information
146
Cable and Fuse Sizes for 208-240 V and 380-500 V, FR4 to FR9, North America
147
Cable and Fuse Sizes for 525-690 V, FR6 to FR9
148
Cable and Fuse Sizes for 525-690 V (UL Rating 600 V), FR6 to FR9, North America
149
Cable and Fuse Sizes for 380-500 V, FR10 to FR11 Standalone
150
Cable and Fuse Sizes for 380-500 V, FR10 to FR11, North America
151
Cable and Fuse Sizes for 525-690 V, FR10 to FR11
151
Cable and Fuse Sizes for 525-690 V (UL Rating 600 V), FR10 to FR11, North America
152
Cable Stripping Lengths
152
Tightening Torques for Cover Screws
154
Tightening Torques of the Terminals
154
Power Ratings
155
Overload Capability
155
Power Ratings for Mains Voltage 208-240
156
Power Ratings for Mains Voltage 208-240 V, North America
157
Power Ratings for Mains Voltage 380-500
158
Power Ratings for Mains Voltage 380-500 V, North America
159
Power Ratings for Mains Voltage 525-690 V (UL Rating 600 V)
160
Power Ratings for Mains Voltage 525-690 V (UL Rating 600 V), North America
162
VACON® NXP Technical Data
163
Brake Chopper Ratings
167
Brake Chopper Ratings for Mains Voltage 208-240
168
Brake Chopper Ratings for Mains Voltage 380-500
169
Brake Chopper Ratings for Mains Voltage 525-690
170
Internal Brake Resistors, FR4-FR6 (380-500 V)
171
Faults and Alarms
171

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Danfoss VACON NXP Air-cooled Operating Manual (196 pages)

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