DAF CF75 Series Manuals

Manuals and User Guides for DAF CF75 Series. We have 3 DAF CF75 Series manuals available for free PDF download: Manual, Service Manual

DAF CF75 Series Service Manual

DAF CF75 Series Service Manual (353 pages)

Fuel system

Brand: DAF | Category: Trucks | Size: 4.43 MB

Table of Contents

Structure
1
Table of Contents
3
Technical Data
3
Engine, General
5
Engine Identification
6
Stamped into the Engine Block
6
On the Type Plate
6
Ce Engine, General
7
Pe Engine, General
8
Xe Engine, General
9
Tightening Torques
13
Electronic Unit Cooling Plate
13
Inlet Underpressure
15
Rejection Standards for Cracking
15
Exhaust Gas Back Pressure
15
Ce Engine Inlet/Exhaust System
15
Pe Engine Fuel System
17
Xe Engine Fuel System
21
Xe Engine Inlet/Exhaust System
23
Engine Brake, Xe Engine
27
Tractive Problems
31
Engine Stalls and Runs Again after Re-Starting
34
Engine Starts Poorly
34
Engine Can be Started, but Does Not Run
34
Fault-Finding Table
34
Symptom: Reduced Power above a Certain Engine Speed
35
Symptom: Diesel Knock During Acceleration
35
Symptom: Reduced Power at All Engine Speeds
35
Symptom: Irregular Running of Engine
35
Symptom: Engine Sluggish When Accelerating or under High Load
36
Symptom: White/Blue Smoke Is Emitted
36
Symptom: Black Smoke Is Emitted
36
Symptom: Engine Overheated
36
Symptom: Fuel Consumption too High
37
Symptom: Reduced Maximum Engine Speed
37
Symptom: Oil Leak at Compressor Side of Turbocharger
41
Symptom: Oil Leak at Turbine Side of Turbocharger
41
Symptom: Black Smoke Emerges from Exhaust
41
Symptom: Blue Smoke Emerges from Exhaust
41
Symptom: Exhaust Gas Back Pressure too High
42
Symptom: Inlet Underpressure too High
42
Engine Brake, Ce Engine
43
Symptom: Engine Brake Does Not Engage
44
Symptom: Engine Brake Remains Engaged
44
Symptom: Engine Can be Started, but Does Not Run
46
Symptom: Engine Stalls and Runs Again after Re-Starting
46
Symptom: Engine Starts Poorly
46
Various Fluids
59
Safety Instructions
59
Moving Parts
59
Exhaust Gases
59
Location of Components
61
Location of Components, Production Date
61
Overview Drawing, Fuel Rail
70
Overview Drawing, Fuel System, Cylinder Head
71
Description of Components
73
High-Pressure Pump
73
Fuel Pump Control Solenoid Valve
75
Injector
76
Fuel Rail Pressure-Limiting Valve
77
Fuel Return Overflow Valve
78
Inspecting Fuel Level Element
79
Ce Engine Fuel System
80
General
129
- System Description, Turbocharger with Wastegate
  131
- Inspecting Turbocharger Wastegate
  133
- Inspecting Turbocharger Axial Bearing Play
  134
- Inspecting Turbocharger Radial Bearing Play
  135
- Checking Exhaust Gas Back Pressure
  136
- Inspection and Pressure-Testing, Air Inlet System
  137
- Checking Inlet Underpressure
  139
- Removal and Installation, Turbocharger
  141
- Removing the Turbocharger
  141
- Installing the Turbocharger
  142
- Removing the Air Cooler
  144
- Installing the Air Cooler
  145
- Removing the Air Filter Element
  146
- Installing the Air Filter Element
  147
- Removing the Glow Plug
  148
- Installing the Glow Plug
  148
- Cleaning the Exterior of Radiator/Air Cooler
  149
- Cleaning, Radiator/Air Cooler
  149
- Location of Exhaust Brake Components
  155
General
155
- System Description, Exhaust Brake
  156
- Switching on the Exhaust Brake
  156
- Switching off the Exhaust Brake
  156
- Setting the Exhaust Brake
  157
- Checking Exhaust Brake
  157
- Removing the Exhaust Brake
  159
- Installing Exhaust Brake
  159
General
165
- Pump Unit
  167
- Operating Principle
  167
- Fuel Lift Pump with Integrated Primer Pump
  171
- Inspecting Injector Opening Pressure
  179
- Instructions for the Use of the Injector Test Pump
  179
- Inspecting Opening Pressure with an Injector Test Pump
  180
- Leakage
  181
- Injector Nozzles
  181
- Opening Pressure
  181
- Inspecting Injector Operation
  181
- Inspecting Fuel System for Leakage
  182
- Bleeding the Fuel System
  184
- Bleeding Using the Fuel Lift Pump
  184
- Bleeding by Pressurising the Fuel Tank
  185
- Inspection, Gallery Pressure
  186
- Checking the Fuel Prefilter/Water Separator
  187
- "Mann & Hummel" Version
  188
- Removal and Installation, Fuel Injection Pipe
  189
- Removing the Fuel Injection Pipe
  189
- Installing the Fuel Injection Pipe
  190
- Installing the Injector
  192
- Removing the Injector Sleeve
  193
- Installing the Injector Sleeve
  193
- Removal and Installation, Pump Unit
  194
- Installing the Pump Unit
  195
- Removing the Fuel Lift Pump
  196
- Installing the Fuel Lift Pump
  196
- Removing the Pump Housing
  197
- Installing the Pump Housing
  199
- Removal, Fuel Pipes
  201
- Installation, Fuel Pipes
  201
- Removing the Fuel Filter Element
  202
- Fitting the Fuel Filter Element
  202
- Installation, Fuel Level Element
  203
- Removal, Fuel Level Element
  203
- Disassembling the Pump Housing
  209
- Assembling the Pump Housing
  210
- Cleaning, Injector
  213
- Nozzle
  213
- Cleaning, Injector Sleeve
  214
- Fuel
  217
- Electrical Short-Circuit
  217
General
219
- Compression Housing By-Pass
  221
- System Description, Turbocharger
  221
- Wastegate
  221
- Inspecting and Adjusting Turbocharger Wastegate
  223
- Inspection and Pressure Testing, Air Inlet System
  225
- Checking the Glow Plug
  226
- Removal and Installation of Air Cooler
  229
General
239
General
249
- Situation C
  252
- Situation D
  252
General
305

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Table of Contents

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