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D35S-2
Daewoo D35S-2 Manuals
Manuals and User Guides for Daewoo D35S-2. We have
3
Daewoo D35S-2 manuals available for free PDF download: Service Manual, Operation & Maintenance Manual, Disassembly/Assembly
Daewoo D35S-2 Service Manual (592 pages)
Brand:
Daewoo
| Category:
Forklifts
| Size: 52.68 MB
Table of Contents
Table of Contents
15
Engine Specifications
17
Torque Specifications
18
2 Engine Disassembly and Assembly
39
Engine External Parts
39
Disassembly
40
3 System of Lubrication
88
General Description
88
Oil Pump
89
4 Cooling System
93
General Description
93
5 Fuel System
98
General Description
98
Fuel Filter
99
Injection Pump
104
Table of Contents
464
Foreword
465
Information Section
465
Safety Section
467
Important Safety Information
467
Safety
468
Warning Signs and Labels
468
General Hazard Information
472
Operation Information
473
All Maintenance and Repair, Except Every
473
Maintenance Information
476
Operator Restraint System (if Equipped)
479
Avoiding Lift Truck Tipovers
482
How to Survive in a Tipover (if Operator Restraint System Equipped)
487
General Section
489
Specifications
489
Noise and Vibration
491
Capacity Chart
492
Serial Number
500
Operatorõs Warning and Identification Plate
501
Operation Section
503
Operator's Station and Monitoring Systems
503
Lift Truck Controls
506
Refueling
509
Before Starting the Engine
512
Lift Fork Adjustment
514
Starting the Engine
518
After Starting the Engine
520
Lift Truck Operation
521
Operating Techniques
526
Parking the Lift Truck
530
Storage Information
531
Transportation Hints
532
Towing Information
533
Maintenance Section
534
Tire Inflation Information
534
Torque Specifications
535
Cooling System Specifications
537
Fuel Specifications
539
Lubricant Specifications
541
Lubricant Viscosities and Refill Capacities
543
Maintenance Intervals
544
When Required
545
Water Separator (Diesel Engine) - Drain
545
Carburetor (Gasoline and LP-Gas Engine) - Adjust
545
Fuel Filters - Check, Clean, Change
546
Priming the Fuel System (Diesel Engine)
547
Seat, Hood Latch & Cylinder - Check, Lubricate
548
Fuses, Bulbs and Circuit Breaker - Change, Reset
548
Air Intake System - Check, Clean, Change
550
Distributor & Spark Plug - Check
554
Tires and Wheels - Check, Inspect
555
Ignition Timing (Gasoline and LP-Gas Engine)
555
Check, Adjust
555
Wheel Bolts and Nuts
556
Every 10 Service Hours or Daily
557
Engine Oil Level - Check
557
Coolant Level - Check, Clean, Change
557
Air Cleaner Indicator - Check
558
Walk-Around Inspection - Inspect
559
Mast Channel - Lubricate
560
Transmission Oil Level - Check
560
First 50 - 100 Service Hours
561
First 50-100 Service Hours
561
Clean, Change
561
Drive Axle Oil - Change
562
Parking Brake - Test, Adjust
563
First 250 Service Hours
564
Hydraulic Return Filter - Change
564
Engine Valve Lash Adjustment - Check, Adjust
565
(Diesel Engine)
565
Every 250 Service Hours or Monthly
566
Hydraulic Oil Level - Check
566
Drive Axle Oil Level - Check
566
Attachment & Mast - Inspect, Lubricate
567
Steering Mechanism - Check, Lubricate
568
Battery Terminal - Clean, Inspect
569
Engine Oil and Filter - Change
569
PCV Valve System - Inspect, Clean
571
Every 500 Service Hours or 3 Months
572
Belts (Diesel Engine) - Check, Adjust
572
Tilt Cylinders - Check, Adjust, Lubricate
573
Crosshead Rollers - Inspect
574
Carriage Roller, Side Thrust - Lubricate
574
Carriage Sideshifter (if Eqquiped) - Lubricate
574
Parking Brake - Test, Adjust
575
Inching & Brake Control Shaft - Lubricate
576
Horn and Lights (if Eqquiped) - Check
576
Overhead Guard - Inspect
576
Steer Suspension - Inspect
577
Every 1000 Service Hours or 6 Months
578
Hydraulic Return Filter & Breather - Change
578
Clean, Change
578
Lift Chains - Check, Adjust
579
Universal Joint - Inspect
579
Every 1500 Service Hours
580
Drive Axle Oil - Change
580
Every 2000 Service Hours or 1 Year
581
Steer Wheel Bearings - Repack
581
Cooling System - Clean, Change
582
Forks - Inspect
584
Every 2500 Service Hours or 6 Months
588
Hydraulic Oil - Check, Clean, Change
588
Environment Protection
589
Index
590
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Daewoo D35S-2 Operation & Maintenance Manual (172 pages)
TIER II & STAGE II CERTIFIED LIFT TRUCKS
Brand:
Daewoo
| Category:
Forklifts
| Size: 24.43 MB
Table of Contents
Table of Contents
3
Information Section
4
Foreword
4
Safety Section
6
Important Safety Information
6
Safety
7
Warning Signs and Labels
7
General Hazard Information
12
Operation Information
13
Before Starting the Lift Truck
13
Maintenance Information
16
Operator Restraint System (if Equipped)
19
Avoiding Lift Truck Tipovers
23
Safety Rules
25
How to Survive in a Tipover (if Operator Restraint System Equipped)
30
General Section
32
Specifications
32
Noise and Vibration
38
Capacity Chart
39
Capacity Chart (with Side Shifter)
41
Serial Number
49
Operator's Warning and Identification Plate
51
Operation Section
53
Operator's Station and Monitoring Systems
53
Seat Switch System (if Equipped)
58
Lift Truck Controls
59
Refueling
62
After Starting the Engine
69
Lift Truck Operation
88
Auto Shift Controller ASC - 200 (if Equipped)
90
Operating Techniques
93
Parking the Lift Truck
97
Lift Fork Adjustment
98
Storage Information
99
Transportation Hints
100
Towing Information
101
Maintenance Section
102
Inspection, Maintenance and Repair of Lift Truck Forks
102
Tire Inflation Information
106
Torque Specifications
107
Cooling System Specifications
109
Fuel Specifications
111
Lubricant Specifications
113
Lubricant Viscosities and Refill Capacities
116
Every 250 Service Hours or Monthly Maintenance Intervals
117
When Required
120
Notice
120
Engine Valve Lash (Diesel Engine Only) - Check, Adjust
120
Water Separator (Diesel Engine Only) - Drain
120
Test Fuel System for Leaks (LP Engine Only)
121
Priming the Fuel System (Diesel Engine Only)
122
Seat, Hood Latch & Support Cylinder - Check, Lubricate
122
Fuses, Bulbs & Circuit Breaker - Change, Reset
123
Fuse Relay ( G643E Only)
124
Tires and Wheels - Check, Inspect
125
Carriage Roller Extrusion - Check, Adjust
126
Every 10 Service Hours or Daily
127
Inspect Engine for Fluid Leaks
127
Engine Oil Level - Check
127
Coolant Level - Check, Clean
127
Air Cleaner Indicator - Check
128
Walk - Around Inspection - Inspect
129
Mast Channels - Lubricate
130
Transmission Oil Level - Check
130
First 50 - 100 Service Hours or a Week
131
Engine Oil & Filter (Diesel Engine Only) - Change
131
Transmission Oil, Oil Filter & Strainer - Clean, Change
132
Drive Axle Oil - Check, Clean, Change
134
Parking Brake - Test, Adjust
135
First 250 Service Hours or a Month
137
Hydraulic Return Filter - Change
137
Every 250 Service Hours or Monthly
138
Air Intake System - Check, Clean
138
Hydraulic Oil Level - Check
141
Drive Axle Oil Level - Check
141
Mast, Carriage, Lift Chains, & Attachments - Check, Lubricate
142
Carriage Side Rollers - Lubricate
143
Steering Mechanism - Check, Lubricate
143
Battery Terminal - Clean, Inspect
144
Engine Oil & Filter - Change
144
Wheel Bolts and Nuts - Inspect
145
Every 500 Service Hours or 3 Months
146
Belts (Diesel Engine Only) - Check, Adjust
146
Mast Hinge Pins - Lubricate
146
Tilt Cylinders - Check, Adjust, Lubricate
147
Crosshead Rollers - Inspect
148
Carriage Side Rollers Thrust (if Equipped) - Lubricate
148
Carriage Sideshifter (if Equipped) - Lubricate
148
Parking Brake - Test, Adjust
149
Circulation Pump Belt (OCDB & LP-Gas Engine Only) - Check, Adjust
149
Drive Axle Oil & Strainer (OCDB Only) - Check, Clean, Change
149
Engine Oil & Filter - Change
150
Inching & Brake Control Shaft - Lubricate
150
Horn & Lights (if Equipped) - Check
150
Inspect Vacuum Lines and Fittings (G643E Engine Only)
150
Fuel Trim Valve(FTV) Inspection (G643E Engine Only)
151
Inspect Electrical System (G643E Engine Only)
151
Overhead Guard - Inspect
151
Steer Suspension - Inspect
151
Every 1000 Service Hours or 6 Months
152
Carburetor (LP - Gas Engine Only) - Adjust, Clean
152
Fuel Filters - Change
152
Air Intake System - Change
153
Inspect Coolant Hoses (LP Engines Only)
153
LP Regulator/Converter Inspection (LP Engine Only)
153
Fuel Lines & Fittings - Check
154
Inspect Mixer Assembly (G643E Engine Only)
154
Inspect Throttle Assembly (G643E Engine Only)
154
Hydraulic Return Filter - Change
154
Air Breather - Change
154
Transmission Oil, Oil Filter & Strainer - Clean, Change
154
Lift Chains - Test, Check, Adjust
155
Universal Joint (Diesel Engine Only) - Inspect
157
Every 1500 Service Hours or 9 Months
158
Drive Axle Oil (Shoe Brake Only) - Check, Clean, Change
158
Inspect Ignition System (LP-Gas Engine Only)
158
Replace Spark Plugs (LP-Gas Engine Only)
158
Replace LP Fuel Filter Element (LP-Gas Engine Only)
159
Fuel Filter (LP - Gas Engine Only)
159
Testing Fuel Lock-Off Operation (LP-Gas Engine Only)
160
Every 2000 Service Hours or Yearly
161
Steer Wheel Bearings - Reassemble
161
Cooling System - Clean, Change
163
Fork - Inspect
164
Every 2500 Service Hours or 15 Months
166
Hydraulic Oil - Check, Clean, Change
166
Inspect Battery System
167
Checking the TMAP Sensor (G643E Engine Only)
167
Inspect for Intake Leaks (G643E Engine Only)
167
Replace PCV Valve and Breather Element - Change (LP-Gas Engine Only)
167
Every 4500 Service Hours or Two Years
168
Replace Oxygen Sensor (G643E Engine Only)
168
Index
169
Daewoo D35S-2 Disassembly/Assembly (42 pages)
Lift Trucks Vehicle Systems
Brand:
Daewoo
| Category:
Forklifts
| Size: 11.03 MB
Table of Contents
Table of Contents
4
Hood Assembly
6
Overhead Guard
7
Tilt Cylinders
8
Secondary Lift Cylinders
10
Primary Lift Cylinder
13
Steering Unit
16
Brake Hydraulic Booster
22
Steering Knuckles, Kingpins and Bearings
23
Steer Axle
24
Steering Cylinder
25
Tires and Rims (Steer)
27
Hydraulic Control Valve
28
Hydraulic Pump
34
Counterweight
37
Hydraulic Oil Filter Assembly
38
Engine
40
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