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Daedong Kioti LK30 Utility Tractor Manuals
Manuals and User Guides for Daedong Kioti LK30 Utility Tractor. We have
1
Daedong Kioti LK30 Utility Tractor manual available for free PDF download: Workshop Manual
Daedong Kioti LK30 Workshop Manual (326 pages)
Brand:
Daedong
| Category:
Tractor
| Size: 50.9 MB
Table of Contents
Lk30 Safety First
7
Table of Contents
7
1 For Safety
8
Alert Symbols
8
2 Safety Tips
9
Safety Gear
9
Work Place
9
Clean Working Area
9
Illumination
9
Safe Working Place
9
Safety Equipment
9
Ventilating System
9
Avoid Fires
10
Safety Instructions When Preparing Tractor
10
Cautions When Handling the Battery
11
Cautions for High Pressure Hoses
12
Handling of Hazardous Materials
12
Use of Appropriate Tools and Equipment
12
Handling of Rotating Blade, Shaft and Driving Belt
13
Prevention of Scald
13
Disposal of Environmental Waste
14
Cautions When Handling Tires
14
3 Safety Decals
15
Lk30 General
17
1 Tractor Identification
19
2 Dimensions
20
3 Specifications
21
4 Lubricants, Fuel and Coolant
22
5 Tightening Torques
23
General Use Screws, Bolts and Nuts
23
Stud Bolts
23
American Standard Screws, Bolts and Nuts with UNC or UNF Threads
24
6 Unit Conversion Table
25
7 Maintenance Check List
26
8 Check and Maintenance
27
Daily Check
27
Checking and Refueling
27
Checking Coolant Level
28
Checking Engine Oil Level
28
Checking Brake Pedals and Clutch Pedal
29
Checking Gauges, Meter and Easy Checker
29
Checking Head Light, Hazard Light Etc
29
Checking Seat Belt and Rops
29
Cleaning Grill, Radiator Screen
29
Every 50 Hours
30
Lubricating Grease Fittings
30
Checking Wheel Bolt Torque
31
Changing Engine Oil
31
Replacing Engine Oil Filter
32
Replacing Transmission Fluid Filter
32
Changing Transmission Fluid
33
Changing Front Axle Oil
33
Adjusting Clutch Pedal
34
Replacing Hydraulic Oil Filter
35
Every 100 Hours
36
Changing Engine Oil (Refer to "Every 50 Hours")
36
Checking Fuel Line
36
Cleaning Air Cleaner Primary Element
36
Adjusting Brake Pedal
37
Adjusting Clutch Pedal (Refer to "Every 50 Hours")
37
Replacing Fuel Filter
37
Adjusting Fan Belt Tension
38
Battery
39
Every 200 Hours
40
Checking Radiator Hose and Clamp
40
Replacing Engine Oil Filter (Refer to "Every 50 Hours")
40
Replacing Fuel Filter (Refer to "8.3.6 Replacing Fuel Filter")
40
Replacing Hydraulic Oil Filter (Refer to "Every 50 Hours")
40
Adjusting Toe-In
41
Checking Power Steering Line
41
Checking Intake Air Hose
42
Every 400 Hours
43
Changing Front Axle Case Oil (Refer to "Every 50 Hours")
43
Changing Transmission Fluid (Refer to "Every 50 Hours")
43
Every 600 Hours
43
Adjusting Front Axle Pivot
43
Adjusting Procedure
43
Every 800 Hours
43
Adjusting Engine Valve Clearance
43
Every 1 Year
43
Replacing Air Cleaner Element
43
Every 2 Years
44
Flush Cooling System and Changing Coolant
44
Anti-Freeze
45
Replacing Fuel Hose
45
Replacing Intake Air Hose
45
Replacing Power Steering Hose
45
Replacing Radiator Hose (Water Pipes)
45
Service as Required
46
Bleeding Fuel System
46
Draining Clutch Housing Water
46
Replacing Light Bulb
46
Replacing Fuse
47
9 Tires
48
Inflation Pressure
48
Tread
49
Front Wheels
49
Rear Wheels
49
Ballast
50
Front Ballast
50
Rear Ballast
50
Traveling Speed
51
Lk30 Engine
53
1 Engine Identification
55
General Features
55
2 Specifications
56
Engine Body
56
Cylinder Head
56
Valve Timing
56
Valves
56
Camshaft
57
Cylinder Bore
57
Rocker Arm
57
Tappet
57
Valve Spring
57
Connecting Rod
58
Piston Ring
58
Timing Gear
58
Crankshaft
59
Lubricating System
59
Oil Pump
59
Cooling System
60
Radiator
60
Thermostat
60
Fuel System
60
1Inject Pump
60
2Injection Nozzle
60
Tightening Torques
61
Performance Curve
62
3 Operating Principle
63
Body and Power Train
63
Cylinder Block
63
Cylinder Head
63
Connecting Rods
64
Crankshaft
64
Piston and Piston Rings
64
Camshaft and Fuel Camshaft
65
Rocker Arm Assembly
65
Flywheel
66
Inlet and Exhaust Valves
66
Timing Gears
66
Lubricating System
67
Engine Oil Flow
68
By-Pass Valve
69
Oil Pressure Switch
69
Oil Pump
69
Relief Valve
69
Cooling System
70
Water Pump
70
Radiator
71
Radiator Cap
71
Thermostat
71
Fuel System
72
Air Bleed Bolt
72
Flow of Fuel
72
Fuel Filter
72
Fuel Feed Pump
73
Fuel Injection Pump
73
Disassembled View
77
Governor System
77
Basic Principle of Governor System
78
Operation of Governor
79
Air Cleaner
80
Flow of Intake Air and Exhaust Gas
80
Intake and Exhaust System
80
Muffler
80
PCV (Positive Crankcases Ventilation)
81
PCV Valve
81
4 Troubleshooting
82
5 Measurement and Adjustment
85
Fan Belt
85
Radiator Water Tightness
85
Radiator Cap Tightness
85
Compression Pressure
86
Valve Clearance
87
Injection Timing Measurement and Adjust- Ment
88
Engine Oil Pressure
90
Oil Filter
90
6 Exploded View (Lk30)
91
7 Servicing
93
Disassembling and Maintenance
93
Draining the Engine Oil
93
Bonnet
94
Draining the Coolant
94
Hydraulic Pipe and Electric Wiring
95
Propeller Shaft
96
Separating Engine & Clutch Housing
96
Removing Clutch
97
Removing the Fuel Tank
97
Disassembling Front Axle Frame
98
Disassembling Other Engine Parts
98
Removal and Reassemble
99
Engine Stop Solenoid
99
Injection Nozzle
99
Intake Manifold and Fuel Hoses
99
Cylinder Heads and Valves
102
Rocker Arm Assembly
102
Fuel Feed Pump and Injection Pump
104
Crank Case
107
Timing Gears, Cam Shafts and Oil Pump
110
Piston
113
Flywheel and Main Bearing Case
116
Crankshaft and Journal Bearing
117
Inspection for Overhaul
118
Cylinder Head
118
Rocker Arm Bushing and Shaft Clearance
121
Timing Gears and Camshafts
121
Connecting Rod and Piston
125
Crankshaft
127
Cylinder Bore
129
Lubricating System
130
Cooling System
131
Injection Nozzle
133
Lk30 Clutch
135
1 Specifications
136
2 Operation Principle
137
3 Troubleshooting
139
4 Checking and Adjustment
140
Clutch Pedal Play Adjustment
140
Clutch Pedal Traveling
140
Adjustment of Safety Switch
140
5 Servicing
141
Disassembling and Assembling
141
Bonnet
141
Changing Transmission Fluid
141
Hydraulic Pipe and Electric Wiring
142
Propeller Shaft
143
Separating Engine & Clutch Housing
143
Disassembling the Clutch
144
Dual Clutch
144
Disassembling Clutch Assembly
145
Clutch Release Hub and Clutch Lever
145
Inspection for Overhaul
146
Mutual Difference of Release Levers
146
Release Lever Height
146
Clearance between Traveling Pressure Plate and Adjusting Screw
147
Clutch Disc Wear
147
Spline Backlash between Clutch Disc Boss and Main Shaft
147
Checking Pressure Plate and Flywheel
148
Clutch Spring Free Height
148
Pressure Plate Flatness
148
Thrust Ball Bearing
149
Clutch Lever Wear
149
Lk30 Transmission
151
1 Specifications
152
2 Operating Principle
153
Power Train Diagram
153
Power Train
155
Main Gear Shift Section
155
Shuttle Shift Section
157
Range Gear Shift Section
158
Front Wheel Drive Section
159
Differential Gear
160
Structure
160
3 Trouble Shooting
163
4 Servicing
164
Disassembling and Assembling of the Clutch Housing
164
Changing Transmission Fluid
164
Bonnet
165
Hydraulic Pipe and Electric Wiring
165
Propeller Shaft
166
Separating Engine & Clutch Housing
166
Accelerator Lever
167
Fuel Tank
167
Disassemble the Steering Unit and Hydraulic Block
168
Disassemble the Step
168
Disassemble the Clutch Housing
169
Clutch Release Hub and Release Fork
169
Main Shift Cover Assemble
170
Main Shift Group
171
Disassemble the Middle Case
172
Shuttle Shift Gear Group
173
Shuttle Shift Fork
174
Separate the Transmission Case
175
Rops
175
Seat and Fender
175
Wheel
175
Disassemble the Hydraulic Cylinder
176
Point Link
176
Rear Axle Case
178
Brake Case
179
PTO Shaft
180
Differential Lock Shift Fork
181
Gear Shaft
181
Bevel Pinion Shaft
182
Differential System
182
Front Drive Case
183
Servicing
186
Bearing, Shaft and Gear
186
Synchronized Gear
188
Differential Gear
189
Lk30 Rear Axle
195
1 Specificaions
196
Differential Gear
196
Tightening Torques
196
2 Operating Principle
197
Power Train
197
Principle of Differential System
198
Differential Lock System
200
3 Troubleshooting
201
4 Servicing
202
Draining Transmission Oil
202
Rops
202
Rear Axle
203
Separate the Rear Axle Case
203
Wheel
203
Lk30 Brake
205
1 Specifications
206
Servicing Specifications
206
Tightening Torque
206
2 Operating Principle
207
Structure
207
Operation
208
Features of Wet Disc Brakes
209
3 Troubleshooting
210
4 Servicing
211
Disassembling and Assembling
211
Brake Case
211
Rear Axle Case
211
Wheel
211
Disassemble the Brake Pedals
212
Disassembling Brake Case
212
Brake Disk Wear
213
Brake Plate Wear
213
Inspection for Overhaul
214
Brake Cam Lever Movement
214
Cam Plate Flatness
214
Height of Cam Plate and Ball
214
Brake Disc Wear
215
Checking Disassembling and Servicing
215
Plate Wear
215
Lk30 Front Axle
217
1 Specifications
218
2 Operating Principle
220
Front Axle Structure
220
Wheel Alignment
221
3 Troubleshooting
222
4 Measurment and Adjusting
223
Toe-In
223
Rocking Force of Front Axle
223
Axial Sway of Front Wheel
224
Front Wheel Steering Angle
224
5 Servicing
225
Disassembling and Assembling
225
Disconnecting Hydraulic Hoses
225
Draining Front Axle Case Oil
225
Disconnecting Propeller Shaft
226
Disconnecting Tie-Rod
226
Disassembling Bevel Gear Case from Front Axle Support
227
Disassembling Front Axle
227
Disassembling Bevel Gear Case, Front Differential Case and 42 Bevel Gear
228
Disassembling Bevel Gear Case Gears
229
Disassembling Axle
229
Disassembling Spiral Bevel Pinion Shaft and Differential Gear Assembly
230
Pre-Load of Taper Roller Bearing on Spiral Bevel Pinion Shaft
231
Disassembling Differential Gear
232
Inspection for Overhaul
233
Clearance between Differential Case and Differential Side Gear
233
Clearance between Pinion Shaft and Differential Pinion
233
Backlash between Differential Pinion and Differential Side Gear
234
Turning Force of Spiral Bevel Pinion Shaft (Pinion Shaft Only)
234
Backlash between Spiral Bevel Pinion Shaft and Spiral Bevel Gear
235
Backlash between 11 Bevel Gear and 16 Bevel Gear
236
Backlash between 11 Bevel Gear and 42 Bevel Gear
236
Clearance between Front Axle Case Bosses and Bracket Bushings
237
Lk30 Steering System
239
1 Specifications
240
2 Operating Principle
241
Hydraulic Schematic
241
Hydraulic Circuit Diagram
242
Hydraulic Oil Flow
242
Operation
243
Neutral Position
243
Right Turn
243
Left Turn
244
Manual Steering
244
Operating of Steering Unit
245
Power Steering Control Motor
246
Steering Cylinder
247
Major Specification
247
Structure
247
Power Steering Unit
248
Power Steering Unit Spec
248
Structure and Operation
248
3 Troubleshooting
249
4 Servicing
250
Separating the Steering Unit
250
Disassembling the Steering Unit
251
To Disassemble the Gerotor Parts
251
To Assemble the Control
254
To Disassemble the Relief Valve
254
Caution for Assembly of the Power Steering Unit
257
To Assemble the Relief Valve
257
Disassembling the Steering Cylinder
258
Checking the Operating
259
Steering Wheel Clearance
259
Steering Wheel Operating Force
259
Lk30 Hydraulic System
261
1 Specifications
262
Oil Pressure Relief Assembly
262
Hydraulic Cylinder
262
Control Linkage
262
2 Operating Principle
263
Hydraulic Circuit
263
Hydraulic Circuit Diagram
264
Hydraulic Pump
265
Hydraulic Pump Specifications
265
Location and Structure of Gear Pump
265
Oil Filter
266
Function and Operation
266
Structure of Oil Filter
266
Position Control
267
High Pressure Relief Valve
268
Relief Valve Set Pressure
268
Hydraulic Cylinder
269
3 Troubleshooting
270
4 Servicing
271
Location of Hydraulic System Components
271
Hydraulic Pump
272
Disassembly of Gear Pump
273
Installation
278
Hydraulic Block
281
Directional Valve and Cap
282
Relief Valve
283
Position Control Valve
284
Adjusting Spool Joint 2
284
Removing Control Valve (with Hydraulic Cylinder Body Removed from Tractor)
284
Hydraulic Cylinder
285
Disassembling and Assembling
285
Servicing
286
Clearance between Hydraulic Arm Shaft and Bushing
286
Hydraulic Cylinder Bore (with Piston Removed)
286
Press-Fitting Bushing
286
Lk30 Electric System
287
1 Circuit and Component Location
289
Circuit Diagram
289
Electric Component Location (LK30: 2007~)
290
Legend for Circuit Diagram
291
Battery
291
Symbols for Electric Components
292
Checking Circuits
293
2 Operation Principle
298
Starting & Preheating
298
Charging System
299
Lighting System
300
Combination Meter
303
Gauges and Indicators
303
Wiring Diagram
304
Engine Oil Pressure Switch
305
Engine Coolant Temperature Sender
305
Fuel Level Sensor
305
Fuse Box
306
3 Troubleshooting
307
4 Servicing
309
Starting System
309
Key Switch
309
Start Relay
310
Glow Plugs
311
Preheat Controller
311
Starter Motor
312
Charging System
314
Charging Current Check
314
Lighting System
315
Head Light Switch Testing
315
Horn Switch
316
Turn Signal Switch Testing
316
Flasher Unit
317
Hazard Light Switch Test
317
Flasher Warning Light
318
Stop and Tail Lights
318
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