Daedong CK22 Manuals

Manuals and User Guides for Daedong CK22. We have 1 Daedong CK22 manual available for free PDF download: Workshop Manual

Daedong CK22 Workshop Manual

Daedong CK22 Workshop Manual (372 pages)

Brand: Daedong | Category: Tractor | Size: 24 MB

Table of Contents

Safety First

7
- Chapter 0 Safety First
  5
- Table of Contents
  7
- Alert Symbols
  8
- For Safety
  8
- Clean Working Area
  9
- Illumination
  9
- Safe Working Place
  9
- Safety Equipment
  9
- Safety Gear
  9
- Safety Tips
  9
- Ventilating System
  9
- Work Place
  9
- Fire Hazards
  10
- Safety Instructions When Preparing Tractor
  10
- Cautions When Handling the Battery
  11
- Cautions for High Pressure Hoses
  12
- Handling of Hazardous Materials
  12
- Use of Appropriate Tools and Equipment
  12
- Handling of Rotating Blade, Shaft and Driving Belt
  13
- Preventing Scalding
  13
- Cautions When Handling Tires
  14
- Disposal of Environmental Waste
  14
- Location of Decals
  15
- Safety Decals
  15
General

17
- Chapter 1. General
  19
- Tractor Identification
  19
- Dimensions
  20
- Specifications
  21
- Lubricants, Fuel and Coolant
  22
- General Use Screws, Bolts and Nuts
  23
- Stud Bolts
  23
- Tightening Torques
  23
- American Standard Screws, Bolts and Nuts with UNC or UNF Threads
  24
- Unit Conversion Table
  25
- Maintenance Schedule Chart
  26
- Check and Mainienance
  27
- Checking and Refueling
  27
- Daily Check
  27
- Checking Coolant Level
  28
- Checking Engine Oil Level
  28
- Checking Head Lights, Hazard Light Etc
  29
- Checking Seat Belt and Rops
  29
- Cleaning Grill, Radiator Screen and Oil Cooler Screen
  29
- Checking Brake Pedals and Clutch Pedal
  30
- Checking Gauges, Meter and Easy Checker
  30
- Every 50 Hours
  31
- Lubricating Grease Fittings
  31
- Checking Wheel Bolt Torque
  32
- Changing Engine Oil
  33
- Checking Fuel Line
  33
- Every 100 Hours
  33
- Adjusting Clutch Pedal
  34
- Cleaning Air Cleaner Primary Element
  34
- Evacuator Valve
  34
- Adjusting Brake Pedal
  35
- Adjusting Fan Belt Tension
  35
- Battery
  36
- Every 200 Hours
  38
- Replacing Engine Oil Filter
  38
- Replacing Fuel Filter
  38
- Replacing Transmission Oil
  39
- Checking Radiator Hose and Clamp
  40
- Adjusting Toe-In
  41
- Checking Hst Oil Line & Power Steering Line
  41
- Changing Transmission Fluid
  42
- Every 400 Hours
  42
- Adjusting Engine Valve Clearance
  43
- Adjusting Front Axle Pivot
  43
- Adjusting Procedure
  43
- Changing Front Axle Case Oil
  43
- Every 600 Hours
  43
- Every 800 Hours
  43
- Replacing Fuel Filter Element
  43
- Every 2 Years
  44
- Flush Cooling System and Changing Coolant
  44
- Once a Year
  44
- Replacing Air Cleaner Element
  44
- Replacing Fuel Hose
  45
- Replacing HST Oil Line (HST Type)
  45
- Replacing Power Steering Hose1-29
  45
- Replacing Radiator Hose (Water Pipes)
  45
- Bleeding Fuel System
  46
- Draining Clutch Housing Water
  46
- Replacing Light Bulb
  46
- Service as Required
  46
- Replacing Fuse
  47
- Inflation Pressure
  48
- Tires
  48
- Front Wheels
  49
- Rear Wheels
  49
- Tread
  49
- Ballast
  50
- Front Ballast
  50
- Rear Ballast
  50
- Traveling Speed
  51
Engine

53
- Chapter 2. Engine
  55
- Engine Identification
  55
- General Features
  55
- Bar Code for Engine Number
  56
- Engine EPA Decal
  56
- Engine Number Assignment Standard
  56
- General Specifications
  57
- Specifications
  57
- Performance Curve
  58
- Dimensions
  59
- Cylinder Head
  60
- Service Specifications
  60
- Valve Springs
  60
- Valves
  60
- Camshaft
  61
- Piston Rings
  61
- Valve Rocker Arms
  61
- Crankshaft
  62
- Fuel Injection Nozzles
  62
- Pistons
  62
- Fanbelt
  63
- Injection Pump
  63
- Oil Pump
  63
- Radiator
  63
- Thermostat
  63
- Tightening Torque
  64
- Body and Power Train
  65
- Cylinder Block
  65
- Cylinder Head
  65
- Operating Principle
  65
- Connecting Rods
  66
- Crankshaft
  66
- Piston and Piston Rings
  66
- Camshaft and Fuel Camshaft
  67
- Rocker Arm Assembly
  67
- Flywheel
  68
- Inlet and Exhaust Valves
  68
- Timing Gears
  68
- Lubrication System
  69
- Engine Oil Flow
  70
- By-Pass Valve
  71
- Oil Pressure Switch
  71
- Oil Pump
  71
- Relief Valve
  71
- Cooling System
  72
- Water Pump
  72
- Radiator
  73
- Radiator Cap
  73
- Thermostat
  73
- Air Bleed Bolt
  74
- Flow of Fuel
  74
- Fuel Filter
  74
- Fuel System
  74
- Fuel Feed Pump
  75
- Fuel Injection Pump
  75
- Disassembled View
  79
- Governor System
  79
- Basic Principle of Governor System
  80
- Operation of Governor
  81
- Air Cleaner
  82
- Flow of Intake Air and Exhaust Gas
  82
- Intake and Exhaust System
  82
- Muffler
  82
- PCV Valve
  83
- Troubleshooting
  84
- Compression Pressure
  87
- Fan Belt
  87
- Measurement and Adjustment
  87
- Valve Clearance
  88
- Injection Timing Measurement and Adjust- Ment
  89
- Injection Timing Measurement and Adjustment
  89
- Engine Oil Pressure
  91
- Exploded View (Ck22/Ck22H)
  93
- Engine Assembly
  95
- Engine Stop Solenoid
  95
- Removal and Reassemble
  95
- Servicing
  95
- Injection Nozzle
  96
- Intake Manifold and Fuel Hoses
  96
- Rocker Arm and Push-Rods
  98
- Cylinder Heads and Valves
  99
- Fuel Feed Pump and Injection Pump
  101
- Crank Case
  103
- Timing Gears, Cam Shafts and Oil Pump
  105
- Piston
  108
- Flywheel and Main Bearing Case Cover
  111
- Crankshaft and Journal Bearing
  112
- Cylinder Head
  113
- Inspection for Overhaul
  113
- Valve Spring
  115
- Checking Oil Clearance between Rocker Arm Shaft and Bushing
  116
- Checking Top Clearance
  116
- Timing Gears and Camshafts
  117
- Connecting Rod and Piston
  120
- Crankshaft
  123
- Lubricating System
  126
- Cooling System
  128
- Disassembling and Assembling
  129
- Fuel System
  130
Clutch

133
- Specifications
  134
- Operation Principle
  135
- Troubleshooting
  136
- Adjustment of Clutch Pedal Stopper Bolt
  137
- Adjustment of Safety Switch
  137
- Checking and Adjustment
  137
- Clutch Pedal Play Adjustment
  137
- Disassembling and Assembling
  138
- Draining the Transmission Fluid
  138
- Servicing
  138
- Bonnet
  139
- Instrument Panel
  139
- Power Steering Unit
  139
- Propeller Shaft
  140
- Step
  140
- Disassembling Engine & Clutch Housing
  141
- Hydraulic Pipes
  141
- Removing Clutch
  142
- Clutch Disc Wear
  143
- Inspection for Overhaul
  143
- Pressure Plate Flatness
  143
- Spline Backlash between Clutch Disc Boss and Main Shaft
  143
- Clutch Lever Wear
  144
- Thrust Ball Bearing
  144
Transmission

145
- Specifications
  146
- Ck22
  149
- Ck22H
  149
- Operating Principle
  149
- Power Train
  149
- Power Train Diagram
  149
- Reverse Shift (CK22)
  151
- High-Low Shift
  152
- Transmission PTO Section
  153
- Front Wheel Drive
  155
- Main Shift (CK22)
  156
- Transmission Shift Linkage Structure
  156
- Reverse Shift (CK22)
  157
- High-Low Range Shift
  158
- MID, Rear PTO Shift
  159
- Front Wheel Drive Shift
  160
- Differential Gear
  161
- Structure
  161
- Mechanical Transmission (Manual)
  164
- Troubleshooting
  164
- Draining the Transmission Fluid
  165
- Servicing
  165
- Bonnet
  166
- Instrument Panel
  166
- Power Steering Unit
  167
- Propeller Shaft
  167
- Seat
  168
- Separating Rops and Tires
  168
- Step
  168
- Hand Brake (CK22-EU)
  169
- Fender
  170
- Front Wheel Driving Lever
  170
- Fuel Tank
  170
- Disassembling Engine & Clutch Housing
  171
- Hydraulic Tubes
  171
- Joy-Stick Valve
  172
- Frame
  173
- HST Damper Assembly (CK22H)
  173
- Disassembling the Clutch Housing and Middle Case
  174
- Disassembling the HST Assembly and Front Wheel Drive Assembly
  175
- Disassembling the Front Wheel Drive Shaft
  176
- HST Output Shaft Group (CK22H)
  177
- Counter Shaft Group (CK22)
  178
- Disassembling Spiral Bevel Gear
  181
- MID Pto
  183
- PTO Lever and MID PTO Lever
  183
- Rear PTO
  184
- MID Pto
  185
Table of Contents

187
- Chapter 5. Hst
  188
- Specifications
  188
- Operating Principle
  191
  - Structure
    191
    
    Features
    191
    
    Appearance of Hydraulic Transmission and Circuit
    191
    
    Cross Sectional Drawing of the Hydrostatic Transmission
    192
  - Functions of each Component
    193
    
    Hydraulic Pump
    193
    
    Hydraulic Motor
    193
    
    Charge Pump
    194
    
    Check Valve and High-Pressure Relief Valve
    194
    
    Neutral Valve
    195
  - Operation Control
    196
    
    Neutral (HST Pedal: Stop)
    196
    
    Forward
    197
    
    Reverse
    198
- Troubleshooting
  199
  - Hydrostatic Transmission
    199
- Servicing
  203
  - Exploded View
    203
  - Disassembly
    205
  - Assembly
    206
  - HST Pedal
    208
Rear Axle

209
- Specifications
  210
- Chapter 6. Rear Axle
  211
- Operating Principle
  211
  - Power Train
    211
- Principle of Differential System
  212
- Differential Lock System
  214
- Troubleshooting
  215
- Servicing
  216
  - Draining the Transmission Fluid
    216
  - Hand Brake (EU)
    217
  - Separating Rops and Tires
    218
  - Fender
    218
  - Link
    219
  - Rear Axle Case
    219
    
    Rear Axle
    219
  - Rear Axle
    220
Brake

221
- Specifications
  222
- Operating Principle
  223
  - Structure
    223
  - Features of Wet Disc Brakes
    224
- Troubleshooting
  225
- Servicing
  226
  - Disassembling and Assembling
    226
    
    Draining the Transmission Fluid
    226
    
    Hand Brake (CK22-EU)
    227
    
    Separating Rops and Tires
    228
    
    Fender
    228
    
    Disassembling and Assembling
    229
    
    Disassembling Brake Assembly
    229
  - Inspection for Overhaul
    230
    
    Checking Disassembling and Servicing
    230
    
    Brake Disc Wear
    230
    
    Plate Wear
    230
Front Axle

231
- Specifications
  232
  - General Specifications
    232
  - Service Specifications
    233
- Chapter 8. Front Axle
  233
- Operating Principle
  235
  - Front Axle Structure
    235
  - Wheel Alignment
    236
  - Differential System
    237
- Troubleshooting
  238
- Measurment and Adjusting
  239
  - Toe-In
    239
  - Rocking Force of Front Axle
    239
  - Axial Sway of Front Wheel
    240
  - Front Wheel Steering Angle
    240
- Servicing
  241
- Disassembling Spiral Bevel Pinion Shaft and Differential Gear Assembly
  246
- Disassembling Differential Gear
  247
- Clearance between Differential Case and Differential Side Gear
  248
- Clearance between Pinion Shaft and Differential Pinion
  248
- Inspection for Overhaul
  248
- Backlash between Differential Pinion and Differential Side Gear
  249
- Turning Force of Spiral Bevel Pinion Shaft (Pinion Shaft Only)
  249
- Backlash between Spiral Bevel Pinion Shaft and Spiral Bevel Gear
  250
- Backlash between 11T Bevel Gear and 16T Bevel Gear
  251
- Backlash between 9T Bevel Gear and 40T Bevel Gear
  251
- Clearance between Front Axle Case Bosses and Bracket Bushings
  252
Steering System

253
- Specifications
  254
- Operating Principle
  255
  - Hydraulic Schematic
    255
  - Hydraulic Circuit Diagram
    256
  - Operation
    257
    
    In Neutral
    257
    
    Turning to the Right
    257
    
    Turning to Left
    258
    
    Manual Steering
    258
  - Operating of Steering Unit
    259
    
    Power Steering Unit
    259
    
    Power Steering Control Motor
    260
  - Steering Cylinder
    261
  - Gear Pump
    262
- Troubleshooting
  263
- Hydraulic Pump
  264
  - Bonnet
    264
  - Disassembly the Hydraulic Pump Ass'y
    264
  - Disassembly the Hydraulic Pump
    264
- Servicing
  264
- Power Steering Unit
  267
  - Bonnet
    267
  - Instrument Panel
    267
  - Disassembly the Power Steering
    269
  - Inspection
    272
  - Assembly
    272
- Steering Cylinder
  278
  - Disassembling, Assembling and Servicing
    278
  - Servicing
    279
Hydraulic Systme

281
- Specification
  283
  - Control (MLS) Valve
    283
    
    Technical Features
    283
    
    Dimensional Features
    283
- Operating Principle
  284
  - Hydraulic Scheme
    284
    
    Oil Filter
    284
  - Oil Filter
    287
    
    Structure of Oil Filter
    287
    
    Function and Operation
    287
  - Hydraulic Block
    288
    
    Flow Priority Valve
    289
  - Joystick Valve
    291
    
    Description and Operation
    292
  - Auxiliary Control Valve (if Equipped)
    298
  - Point Hitch Lifting System
    299
    
    Operating of MLS (Mita Load Sensing Valve)
    299
    
    Link Mechanism in the Lifting System
    303
- Troubleshooting
  306
  - Power Lift Assembly
    306
  - Joystick Valve
    307
- Servicing
  308
  - Flow Control Valve
    308
    
    Bonnet
    308
  - Relief Valve Assembly
    309
  - Flow Divider Assembly
    309
  - Directional Valve
    309
- Joy-Stick Valve Disassembly, Inspection and Assembly
  310
  - Joy-Stick Valve Removal
    310
  - Joy-Stick Valve Disassembly
    311
  - Joy-Stick Valve Assembly
    312
- Hydraulic Lift Cylinder
  314
  - Draining the Transmission Fluid
    314
  - Platform
    315
  - Separating Rops and Tires
    315
  - Seat
    315
  - Fender
    316
  - Lower Links
    316
  - Fuel Tank
    317
  - Life Cover/Hydraulic Cylinder
    317
- Lift Arms Removal and Installation
  318
- Power Lift Assy Assembly, Dissembly and Installation
  319
  - Cylinder Removal
    319
  - Depth Control Mechanism Removal
    320
  - Rockshaft Removal
    324
  - Control(Mls) Valve Removal and Installation
    326
  - MLS Valve Removal and Reassembly
    327
Electric Systme

333
- Circuit and Component Location
  335
  - Circuit Diagram
    335
  - Electric Component Location (CK22)
    336
  - Electric Component Location (Ck22S)
    336
  - Legend for Circuit Diagram
    337
    
    Symbols for Electric Components
    337
    
    Wiring Color Identification
    338
    
    Wire Identification
    339
- Operation Principle
  340
  - Preheating
    340
  - Starting
    341
    
    Basics
    341
  - Charging
    342
  - Lighting
    343
    
    Combination Switch
    343
    
    Hazard Warning Switch
    344
    
    Flasher Unit
    344
  - Instrument Cluster
    347
    
    Gauges and Indicators
    348
    
    Circuit Diagram
    349
- CHAPTER 7 Brake
  345
- Troubleshooting
  350
- Trouble Shooting Charging System
  351
- Trouble Shooting Enigne Tachometer Circuit
  351
- Battery
  352
  - Checking
    352
  - Battery Removal
    353
  - Battery Installation
    353
- Servicing
  352
- Starting System
  354
  - Key Switch
    354
  - Start Relay and Preheat Relay
    355
  - Engine Stop Solenoid
    356
  - Preheating System
    357
  - Glow Plugs
    357
  - Starter Motor
    358
- Lighting System
  360
  - Headlamp Switch
    360
  - Turn Signal Switch
    360
  - Hazard Warning Flasher Switch
    360
  - Flasher Warning Light(CK22-USA)
    361
  - Flasher Warning Light(CK22-EU)
    361
  - Brake and Tail Lights(CK22-EU)
    361
  - Headlights
    362
  - Brake and Tail Lights (Inside: Brake Light, Outside: Tail Light) (CK22-USA)
    363
- Combination Meter
  364
  - Sensors
    365
Safety First/Chapter 1. General

367

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