DÖRR EcoBell2 SL EC Manuals

DÖRR EcoBell2 SL EC Manuals

Manuals and User Guides for DÖRR EcoBell2 SL EC. We have 1 DÖRR EcoBell2 SL EC manual available for free PDF download: Operating Manual

DÖRR EcoBell2 SL EC Operating Manual

DÖRR EcoBell2 SL EC Operating Manual (156 pages)

Rotating Atomizer with External Charging

Brand: DÖRR | Category: Electronic Cigarettes | Size: 3 MB

Table of Contents

Section 1

3
- Table of Contents
  3
- 1 Introduction
  
  9
- 2 Safety
  
  13
  - Danger Zones
    14
  - Safety Requirements
    16
  - ATEX Marking
    16
  - Residual Risks
    18
    
    Parameters
    18
    
    Operation
    18
    
    Maintenance and Repair
    18
  - Conduct in the Event of a Hazardous Situation
    19
  - Responsibility of the Operator
    19
  - Personnel Requirements
    21
    
    Cleaning Staff
    21
    
    Assembly Personnel
    21
    
    Electrical Personnel
    22
    
    Paint Personnel
    22
  - Personal Protective Equipment
    22
  - Danger of Damage to Property
    25
  - Environmental Protection
    25
  - Emergency Shutdown
    25
- 3 Transport and Storage
  
  26
  - Delivery
    26
  - Storage
    26
    
    Storage of Electrode Rings and Atomizer Body
    26
- 4 Operating Principle
  
  27
  - Brief Description
    27
  - Overview
    27
  - Functionality
    28
  - Assemblies
    30
    
    Bell Disk
    30
    
    Turbine
    32
    
    Shaft Detent
    33
    
    Shaping Air
    34
    
    Rotational Speedcontrol
    35
    
    Valve Block
    35
    
    Main Valve Needle
    36
    
    Valve for Quick Rinsing the Bell Disk
    36
    
    Recirculation for 1K Paints
    37
    
    Color Tube
    37
    
    Atomizer Body and Sleeve
    38
    
    The Shaping Air
    38
    
    External Charging
    39
    
    Function
    39
    
    Clamping Device (Jig)
    40
  - Connections
    41
    
    Interfaces
    41
    
    Flange Assembly
    42
    
    Cable for Potential Equalization
    42
    
    High Voltage Line
    43
  - Accessories and Related Parts
    43
    
    Accessories
    43
    
    Case for Checking High Voltage Shutdown
    45
    
    Atomizer Attachment 60 ° (Elbow)
    45
    
    Atomizer Pickup
    45
    
    Clamp for Atomizer Mount
    45
    
    Manual Grounding Rod
    45
    
    Assembly Bracket for Atomizer
    45
    
    Thread Cleaner
    45
    
    Assembly Aid for the Atomizer Body
    46
    
    Tool for Disassembly of the Atomizer Body
    46
    
    4.6.1.10 External Mixer
    46
    
    4.6.1.11 Cable for Potential Equalization
    46
    
    4.6.1.12 Tool Set
    46
    
    Related Parts
    46
    
    High Tension Supply
    46
    
    R/O Converter
    47
  - Tools
    47
    
    Tool Kit
    47
    
    Functionality of Tools
    51
    
    Use of Tools in Ex Zones
    51
    
    Area of Applicability
    52
    
    Restricted Use of Tools in Ex Zones
    52
- 5 Installation and Assembly
  
  54
  - Installation Illustration
    54
  - Assembly
    54
    
    Requirements for the Installation Point
    55
    
    Prerequisites for Installation
    55
    
    Flange Assembly
    55
    
    Assemble the Atomizer
    55
    
    Cable and Hose Routing
    57
    
    Fasten Electrode Ring
    59
    
    Attach the Atomizer to the Flange Package
    63
    
    Attaching the Bell Disk
    64
    
    Attach Type Plate
    65
    
    Final Checks
    65
    
    Atomizer
    65
    
    Pneumatic Supply
    66
    
    Media Lines
    66
- 6 Operation
  
  67
  - Safety Notes for Operation
    67
    
    Danger Due to Explosive Atmosphere
    67
    
    Danger Due to High Voltage
    67
    
    Material May Leak Uncontrollably at High Speed
    67
    
    Danger Due to Harmful or Irritant Materials
    68
    
    Danger Due to Rotating Bell Disk
    68
  - General Notes on Operation
    68
    
    Valves
    69
    
    Noises
    69
    
    Vibrations
    69
    
    Cleanliness
    69
    
    Hoses
    69
    
    Grounding and High Voltage
    69
    
    Spray Pattern
    70
  - Operating Parameters
    70
    
    Painting Data
    71
    
    High Voltage
    72
    
    Compressed Air
    73
  - Starting Operations
    73
    
    Commissioning Notes
    73
    
    Commissioning
    75
    
    Testing the Paint Flow Control (Volumetric Measurement)
    75
  - Purging
    78
    
    Purging Sequence
    78
    
    Detergent
    78
  - Checks During Operation
    79
- 7 Cleaning and Maintenance
  
  80
  - Safety Instructions
    80
    
    Cleaning
    81
    
    Servicing and Maintenance
    82
  - Cleaning Agents
    83
    
    Recommended Cleaning Agents
    84
  - Cleaning and Maintenance Plan
    85
  - Cleaning
    87
    
    Cleaning Procedure a
    88
    
    Pre-Cleaning with Non-Flammable Detergent
    88
    
    Main Cleaning with N-Propanol or Iso-Propanol
    88
    
    Drying the Atomizer
    88
    
    Cleaning Procedure B
    88
    
    Cleaning with Non-Flammable Detergent
    88
    
    Scope of Cleaning
    89
    
    Atomizer Body
    90
    
    Shaping Air Ring
    90
    
    Electrode Fingers
    91
    
    Bell Disk
    92
    
    Drying the Atomizer
    93
    
    Final Work
    93
  - Maintenance Work
    94
    
    Assembling the Bell Disk
    95
    
    Unscrewing the Bell Disk from the Shaft
    95
    
    Checking the Distributor Disk
    96
    
    Screwing the Bell Disk Onto the Shaft
    99
    
    Final Check
    102
    
    Installing and Dismantling the Nozzle
    102
    
    Dismantling the Nozzle
    102
    
    Installing the Nozzle
    103
    
    Replacing the Electrodes
    103
    
    Removing the Electrodes
    104
    
    Installing the Electrodes
    104
    
    Dismounting and Mounting Atomizer Body
    104
    
    Dismantling the Atomizer Body
    104
    
    Install Atomizer Housing
    106
    
    Cleaning the Shaping Air Ring
    108
    
    Replacing the Contact Ring
    109
    
    Dismantling the Contact Ring
    109
    
    Installing the Contact Ring
    109
  - Final Work after Maintenance Activity
    110
- 8 Faults
  
  111
  - Safety Provisions
    111
  - Fault Indicator
    112
  - Behavior During Faults
    113
  - Troubleshooting
    113
  - Mounting the Valve Block
    117
    
    Dismantling the Valve Block
    117
    
    Mounting the Valve Block
    118
  - Mounting the Turbine
    119
    
    Dismantling the Turbine
    119
    
    Installation of the Turbine
    120
    
    Checking the Position of the Nozzle
    121
  - Installation of the Light Conductor
    122
    
    Removing the Light Conductor
    122
    
    Cleaning the Light Conductor
    124
    
    Testing the Light Conductor
    124
    
    Installing the Light Conductor
    124
  - Mounting of the Shaft Detent
    124
    
    Dismantling of the Shaft Detent
    125
    
    Installation of the Shaft Detent
    125
  - Installing the Main Needle Valve
    126
    
    Removing the Main Needle Valve
    126
    
    Installing the Main Needle Valve
    127
  - Working on Paint Pipe
    128
    
    Removing Paint Pipe
    128
    
    Checks on Removed Paint Pipe
    128
    
    Disassembling the Paint Pipe
    128
    
    Assembling the Paint Pipe
    129
    
    Paint Tube with Recirculation
    129
    
    Paint Tube with Recirculation
    130
    
    Mounting the Paint Pipe
    134
  - Assemble Valve
    135
    
    Removing the Valve
    135
    
    Assembling Valve
    136
  - Replacing the Hose at the Flange Assembly
    137
  - Resistance Test
    138
  - Final Work after Fault Removal
    138
- 10 Dismantling and Disposal
  
  139
  - Switching off the Atomizer
    139
  - Separating the Atomizer from the Flange Package
    140
  - Dismantling of the Atomizer
    140
  - Disposal of the Atomizer
    141
- 11 Technical Data
  
  142
  - Replacement Parts
    144
    
    Ordering
    144
    
    Replacement Parts List
    144
    
    O-Ring 110X2
    145
    
    Ring 98X2
    145
    
    Compression Spring
    145
    
    Piston D8
    145
    
    Ring 6X1
    145
    
    Lid M12X1
    145
    
    Flat Seal 12X1
    146
    
    Needle Seat
    146
    
    O-Ring 8X1
    146
    
    Valve Unit L142 Main Needle
    146
    
    Valve Unit L35
    146
    
    Ring with Carbon Fiber Brush
    146
    
    Gland M27X1.5
    146
    
    O-Ring 43X2
    147
    
    O-Ring 34X1.1
    147
    
    O-Ring 23.47X2.62
    147
    
    Complete Electrode
    147
    
    O-Ring 7X1.5
    148
    
    Sealing Ring D9
    148
    
    O-Ring 4X1.5
    148
    
    Lid
    149
    
    Ring 10X1
    149
    
    Pressure Pin
    149
    
    Compression Spring
    149
    
    29 3/2-Directional Control Valve
    149
    
    Plug-In Connection
    149
    
    Sealing Ring D8
    149
    
    Mixing Tube
    149
    
    Sealing Ring D11
    149
Section 2

151
- 12 Contacts and Hotline
  
  152
- 13 Appendix
  
  152
  - Check List for Commissioning - External Charging G500
    152

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