CVS RPO 400 Manuals

Manuals and User Guides for CVS RPO 400. We have 1 CVS RPO 400 manual available for free PDF download: Operating Instructions Manual

CVS RPO 400 Operating Instructions Manual (99 pages)

Brand: CVS | Category: Air Compressor | Size: 5 MB

Table of Contents
3
General
6
Information Regarding the Operating Instructions
6
Pictogram Explanation
7
Limitation of Liability
8
Copyright Protection
8
Scope of Delivery and Goods Receiving
9
Spare Parts
9
Warranty Conditions
9
Customer Service
10
Declaration of Incorporation Declaration of Conformity
10
Safety
11
Intended Use
11
Operator's Responsibility
11
Operating Personnel
12
Requirements
12
Personal Protective Equipment
12
Occupational Safety and Special Risks
13
Technical Data
18
Dimensions RPO 200/300/400/600
18
Dimensions RPO 600/800
19
Technical Data
20
Rating Plate
22
Design and Function of the Compressed Air System
23
Design
23
Function
25
Functional Principle of the Construction of the Compressor
27
Components
28
Air Filter (Fig. 5: Pos. 126)
28
Oil Filter (Fig. 5: Pos. 100/32)
28
Minimum Pressure Valve (Fig. 7: Pos. 150)
28
Electric Motor (Fig. 7: Pos. 239)
28
Oil Cooler (Fig. 5: Pos. 190)
28
Thermostat (Fig. 5: Pos. 100)
28
Safety and Shutoff Functions
29
Safety Valve 14 Bar (Pos. 145)
29
Safety Temperature Switch (Pos. 161)
30
Options
31
Sound Proof Hood
31
Oil Level Monitor (Pos. 227)
31
Compressed Air Dryer
32
Transport and Storage
33
Safety Notes for Transport
33
Transport
33
Storage
34
Storage for a Period of more than 3 Months
34
Recommissioning of Stored Compressors
34
Storage or Standstill of Compressors Installed in the Vehicle
34
Installation and Assembly
36
Safety at Installation and Assembly
36
Installation Diagram
36
Installing the Compressor
37
Drive
40
Belt Drive
40
Oil Cooler
41
Cooling Oil Lines
42
Line Connection (Pressure Line)
42
Cyclone Separator
43
Relief Valve
43
Safety Equipment and Control Elements
44
Safety Valve (on Site)
44
Pressure Monitor (on Site)
44
Oil Level Monitor (Optional)
44
Cyclone Separator or Micro Filter
45
Pulsations (Pulsation Damping Valve)
45
Sound Proof Hood
45
Electrical Connection
46
Start-Up and Operation
47
Safety During Start-Up
47
Start-Up
47
Operation after Long Standstill or after Extended Storage
48
Longer Standstill
49
Operation
49
Operation Modes
49
Load Intermittent Duty (LA)
50
Load Idle Intermittent Duty (LLA)
50
Load Idle Drying Run Intermittent Duty (LLTA)
51
Load Idle Intermittent Duty with Externally Controllable Drying Run (LLA-T)
52
Maintenance
53
Safety During Maintenance Work
53
Cleaning
53
Maintenance Schedule
53
Oil Level Check and Oil Change
55
Oil Level Check
55
Fill Oil
56
Oil Change
58
Safety Valve at the Compressor (Pos. 145)
60
Functional Testing
62
Ventilate the Compressor
62
Cyclone Separator (Pos. 204)
63
Check the Cyclone Separator
63
Clean the Cyclone Separator
64
Clean or Blow out Screen Insert (Pos. 88) and Oil Return Nozzle (Pos. 85) of the Oil Return
64
Air Filter (Pos. 126)
66
Oil Filter (Pos. 100/32)
68
Oil Cooler (Pos. 190)
70
Air Deoiler Element (Pos. 65)
71
Oil Level Monitor (Pos. 227)
75
Checking the Oil Level Monitor
75
Dismantling and Cleaning of the Oil Level Monitor
75
Air Suction Regulator with Non-Return Valve (Pos. 30/55, Pos. 30/57)
77
Minimum Pressure Valve (Pos. 150)
79
Maintenance of the Minimum Pressure Valve
79
Check Minimum Pressure Valve
81
Compressor Stage (Pos. 30)
82
Electric Motor
82
Hose Lines and Compensators
82
Malfunctions
83
Safety During Troubleshooting
83
Spare and Maintenance Parts
87
Assembly Drawing of Compressor RPO 200
88
Compressor Stage RPO 200
89
Oil Temperature Controller RPO 200
90
Assembly Drawing of Unit and Accessories RPO 200
91
Maintenance Parts
92
Decommissioning and Disposal
93
EU Declaration of Incorporation
94
Declaration of Incorporation
95
EU Declaration of Conformity
96
Declaration of Conformity
97
Index
98

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