User Manuals: Curtis 1297 Dual Motor Controller

User Manuals: Curtis 1297 Dual Motor Controller

Manuals and User Guides for Curtis 1297 Dual Motor Controller. We have 1 Curtis 1297 Dual Motor Controller manual available for free PDF download: Manual

Curtis 1297 Manual

Curtis 1297 Manual (118 pages)

INTEGRATED TRACTION & HYDRAULIC SYSTEM CONTROLLER

Brand: Curtis | Category: Controller | Size: 0 MB

Table of Contents

Table of Contents
3
Overview
9
- Fig. 1 Curtis PMC 1297 Integrated Traction and Hydraulic System Controller
  9
Installation and Wiring
12
FIG . 11: Wiring Guide and Mounting Dimensions
27
- Curtis Spyglass Display
  27
- Contactor, Switches, and Other Hardware
  28
- A Traction Parameters
  30
- Traction Parameters
  32
  - Acceleration Parameters
    32
    
    Drive Current Limit, M1-M2
    32
    
    Acceleration Rate, M1-M2
    32
    
    Current Ratio
    33
    
    Boost Enable
    33
  - Braking Parameters
    33
    
    Braking Current Limit, M1-M2
    33
    
    Braking Rate, M1-M2
    34
    
    Deceleration Rate, M1-M2
    34
    
    Coast Deceleration Rate
    34
    
    Taper Rate
    34
    
    Throttle Deceleration Rate
    34
    
    Interlock Braking Current Limit
    35
    
    Interlock Braking Rate
    35
    
    Interlock Braking Delay
    35
    
    Restraint
    35
    
    Variable Braking
    36
    
    Electromagnetic Brake Type
    37
    
    Electromagnetic Brake Delay
    37
    
    TABLE 2: Configuration Options: Electromagnetic Brake Driver
    38
  - Speed Parameters
    39
    
    Maximum Speed, M1-M2
    39
    
    Creep Speed
    39
    
    High Speed Latch
    39
    
    Interlock Override
    39
    
    Load Compensation
    40
  - Throttle Parameters
    41
    
    Throttle Type
    41
    
    TABLE 3: Programmable Throttle Types: Traction Throttle
    41
    
    Throttle Deadband
    42
PROGRAMMABLE PARAMETERS (A: Traction / B: Hydraulic / C: Shared)
30
FIG . 13: Effect of Adjusting the Throttle Deadband Parameter
42
- Throttle Maximum
  44
FIG . 14: Effect of Adjusting the Throttle Max Parameter
44
- Throttle Map
  46
FIG . 15: Throttle Maps for Controller
46
- Pot Low Check
  48
FIG . 18: Influence of Various Parameters on Controller
48
- Field Parameters
  49
  - Field Minimum
    49
  - Field Maximum
    49
  - Field Map Start
    49
  - Field Map
    49
  - Field Check
    50
  - Emergency Reverse Parameters
    51
    
    Emergency Reverse Current Limit
    51
    
    Emergency Reverse Check
    51
    
    Emergency Reverse Acceleration Rate
    51
    
    Emergency Reverse Time Limit
    51
    
    Emergency Reverse Direction Interlock
    51
  - Other Traction Parameters
    52
    
    Anti-Tiedown
    52
    
    Hpd
    52
    
    Sro
    53
- Hydraulic Parameters
  54
  - Pump Parameters
    54
    
    Pump Current Limit
    54
    
    Maximum Pump Speed
    54
    
    No Load Pump Current Limit
    54
    
    No Load Maximum Pump Speed
    54
    
    Pump Acceleration Rate
    55
    
    Pump Deceleration Rate
    55
Fig. 20 Hydraulic System Diagram
55
- Lift Lockout Parameters
  56
  - Pump Lockout Current Limit
    56
  - Pump Lockout Delay
    56
  - Pump BDI Lockout
    56
  - Pump BDI Lockout Warning
    56
  - Hydraulic Inhibit
    56
  - Valve Control Parameters
    57
    
    Lowering Valve Maximum Current
    57
    
    Lowering Valve Minimum Current
    57
    
    Lowering Valve Dither
    57
    
    Lowering Valve Current Acceleration Rate
    57
    
    Lowering Valve Current Deceleration Rate
    58
    
    Load Hold Delay
    58
    
    Lowering Valve Check
    58
  - Hydraulic Throttle Parameters
    59
    
    Hydraulic Throttle Type
    59
    
    Hydraulic Throttle Deadband
    59
    
    Table 4 PROGRAMMABLE THROTTLE TYPES: Hydraulic Throttle
    59
Fig. 21 Effect of Adjusting the Hydraulic Throttle Deadband Parameter
60
- Hydraulic Throttle Maximum
  61
- Fig. 22 Effect of Adjusting the Hydraulic Throttle Max Parameter
  61
  - Hydraulic Throttle Map
    62
- FIG . 23: Hydraulic Throttle Maps for Lift, for Controller
  62
  - Output Response to Throttle Demand
    63
- FIG . 24: Hydraulic Throttle Maps for Lift, for Controller
  63
- FIG . 25: Influence of Various Parameters on Controller
  63
  - Variable Lift
    64
  - Variable Lower
    64
- Shared Parameters
  65
  - Sequencing Delay Parameter
    65
  - Contactor Parameters
    65
    
    Main Contactor Interlock
    65
    
    Main Contactor Open Delay
    65
    
    Main Contactor Diagnostics
    65
  - Multiplexer Enable Parameter
    66
  - Hourmeter Parameters
    67
    
    Adjust Hours High
    67
    
    Adjust Hours Middle
    67
    
    Adjust Hours Low
    67
    
    Set Total Hours
    68
    
    Set Traction Hours
    68
    
    Set Pump Hours
    68
    
    Total Service Hours
    68
    
    Traction Service Hours
    68
    
    Pump Service Hours
    68
    
    Total Disable Hours
    69
    
    Traction Disable Hours
    69
    
    Pump Disable Hours
    69
    
    Traction Fault Speed
    69
    
    Pump Fault Speed
    69
    
    Service Total
    70
    
    Service Pump
    70
    
    Service Traction
    71
  - Battery Discharge Indicator (BDI) Parameters
    71
    
    Reset Voltage
    71
    
    Full Voltage
    71
    
    Empty Voltage
    71
Installation Checkout
72
- FIG . 26: Bench Test Setup for Verifying and Adjusting
  74
  - The Controller's Parameters
    74
Vehicle Performance Adjustment
75
- Traction System Tuning
  75
- Hydraulic System Tuning
  85
Programmer Menus
86
- 1297 Program Menu
  86
- 1297 Test Menu
  90
- 1297 Diagnostics Menu
  91
Diagnostics and Troubleshooting
92
- Programmer Diagnostics
  92
- Table 5 TROUBLESHOOTING CHART
  93
- LED Diagnostics
  95
- Table 6 STATUS LED FAULT CODES
  95
- Spyglass Diagnostics
  96
Maintenance
97
- Cleaning
  97
- Diagnostic History
  97
APPENDIX A Glossary of Features and Functions
98
FIG . B-1: Mounting Dimensions, Curtis PMC Standard
109
FIG . B-2: Mounting Dimensions, Curtis PMC Potboxes
109
FIG . B-3: Mounting Dimensions, Curtis PMC Footpedal
110
FIG . B-4: Mounting Dimensions, Curtis Throttle WP-45 CP
111
- Programmable Parameters
  115
- Specifications
  118

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