Cub Cadet Poly bed 4X2 Manuals

Manuals and User Guides for Cub Cadet Poly bed 4X2. We have 1 Cub Cadet Poly bed 4X2 manual available for free PDF download: Shop Handbook

Cub Cadet Poly bed 4X2 Shop Handbook

Cub Cadet Poly bed 4X2 Shop Handbook (329 pages)

Brand: Cub Cadet | Category: Utility Vehicle | Size: 10 MB

Table of Contents

Table of Contents
3
Chapter 1: Introduction

5
Chapter 2 - Drive Sytem: CVT and Transfer Case

13
Chapter 3 - Drive System: Drive Shafts and Differentials

93
- Adjustment: Differential Lock Linkage
  94
- Removal of Front Drive Shaft
  99
- Front Half Shaft Removal
  103
- Front Differential Removal
  107
- Front Differential
  108
- Rear Drive Shaft Removal
  112
- Rear Half Shaft Removal
  114
- Rear Differential Removal
  117
Chapter 4 - Front Suspension and Steering

127
- Front Suspension & Steering: Inspection
  127
- Tire Size and Condition
  128
- Steering Gear Inspection
  129
- Ride Height
  130
- Spring and Damper Units
  130
- Ball Joints
  131
- Brakes
  131
- To Check the Wheel Bearings
  131
- Wheel Bearings
  131
- Control Arm Busings
  132
- Symptoms of a Bad Control Arm Bushing
  132
- Symptoms of a Bad Tie Rod End
  132
- Alignment Specifications
  133
- Front Suspension Alignment
  133
- What Is Camber Angle?
  133
- Effects of Camber Angle
  134
- To Measure Toe Angle
  135
- Toe Angle
  135
- Toe Angle Reacts to Braking Forces
  135
- Toe Angle Reacts to Driving Forces
  135
- Adjusting the Toe Angle
  136
- Steering Travel Stop Bolts
  138
- Front Suspension and Steering Component Replacement
  139
- Spring and Damper Unit
  139
- Tie Rod End
  140
- Upper Ball Joint
  141
- Upper Control Arm (and Bushings)
  144
- Lower Control Arm (and Bushings)
  149
- To Remove the Wheel Bearings
  150
- Wheel Bearing Construction
  150
- Wheel Bearing Service Intent
  150
- Installation Notes: Wheel Bearings
  154
- Remove the Hood for Easy Access
  155
- Steering Gear
  155
- Remove the Drive Shaft Cover
  156
- Remove the Throttle Pedal
  156
- Remove the Kick Panel
  157
- Steering Shaft
  159
- Assembly Notes
  162
Chapter 5 - Rear Suspension

163
- Checking the Rear Wheel Camber
  164
- Checking Rear Wheel Toe Angle
  165
- Inspecting Spring and Damper Units
  165
- Inspecting Hub Bushings
  166
- Inspecting Wheel Bearings
  166
- Anti-Sway Bar Inspection
  167
- Inspecting the Rear Control Arm Bushings
  167
- Component Replacement
  168
- Control Arms and Bushings
  169
- Control Arm to Hub Bushings
  171
- Replacement of the Sway Bar Links
  176
- Sway Bar and Bushings Removal
  176
- Sway Bar and Bushings Service Intent
  176
- Sway Bar and Links
  176
- Brake Fluid Maintenance
  177
Chapter 6 - Hydraulic Brakes

177
- Brake Push Rod Adjustment
  178
- Brake Fluid Flushing and Bleeding
  179
- To Bleed the Brakes
  179
- Brake System Diagnosis
  181
- Firm Pedal but Poor Brake Performance
  181
- Pedal Pulsation
  181
- Soft Pedal
  181
- At-Wheel Components
  182
- Brake Drag / Pulling (if at Front Caliper)
  182
- Component Repair: Brake Calipers
  185
- Torque Specifications for Brake Pads Section
  185
- Brake Rotors
  188
- Installation Notes: Brake Rotor
  189
- General Indications: Blow-By
  190
- Master Cylinder
  190
- To Replace a Master Cylinder
  190
- Pedal Linkage
  193
- To Replace the Bushings
  193
- Component Repair: Master Cylinder
  194
Chapter 7 - Kohler Engine Service Access and Fuel System

199
- Engine Maintenance Access
  199
- To Change the Oil and Filter
  201
- Cylinder Head Removal
  206
- Engine Removal
  206
- Fuel Line
  211
- Fuel System: Description
  211
- Engine Speed and Throttle Linkage
  214
- Final Throttle Cable Adjustment
  217
- Choke
  218
- Kohler Engine Speed and Throttle Adjustment Addendum
  219
Chapter 8 - Caterpillar Engine and Related Systems

223
- Engine Maintenance Over-View
  223
- Engine Identification
  224
- Engine Service Policy
  224
- Filters: Air, Oil, Fuel
  225
- Importance of the Air Filter
  225
- To Reach the Air Filter
  225
- Air Filter Construction and Installation Notes
  226
- Cleaning the Air Filter
  226
- Engine Oil and Oil Filter
  227
- To Change the Engine Oil
  227
- Fuel Filter Maintenance
  229
- Fuel Filter Maintenance: Changing Filter
  230
- Other Maintenance Items
  232
- Alternator Removal
  234
- Starter Motor
  235
- Flywheel
  237
- Flywheel Installation Notes
  238
- Cooling System
  241
- Cooling System Description
  242
- Checking Coolant Condition
  245
- Checking Coolant Level
  245
- Coolant Requirements
  245
- Cooling System Maintenance
  245
- Draining and Filling Coolant
  246
- Cooling System Checking: Radiator
  250
- Cooling System Checking: Radiator Cap
  250
- Cooling System Checking: Thermostat
  251
- Cooling System Checking: Flow
  253
- Cooling System Component Removal: Cooling Matrix
  253
- Cooling System Component Removal: Reservoir
  255
- Cooling System Component Removal: Coolant Pipes and Hoses
  256
- Pipe Positioning:
  258
- Fuel Level Sender
  263
- Sender Diagnostics
  263
- Vent Fitting
  263
- Return-Line
  264
- Engine Performance Issues
  267
- Disconnect the Air Intake Hose
  272
- Switches
  273
- Checking the Mounts
  275
- Engine and Transfer Case Tray
  275
- Screws
  275
- Replacing a Corner Mount
  276
Chapter 9 - Electrical

279
- Fuse and Relay Center, Kohler Gas Engine
  279
- Fuse and Relay Center, Caterpillar Diesel Engine
  280
- Additional Fuses and Relays at Center Position One
  281
- Additional Fuses and Relays at Relay Center Position Two
  281
- Addition Relay for Light Bar
  282
- Additional Relays for Glow Plugs
  282
- Key Switch
  283
- Relay Function
  283
- Safety Switches
  284
- The Alternator / Regulator / Rectifier, Kohler
  286
- Electrical Diagnosis
  297
- Amperes: Flow
  298
- Electrical Environment: AC Vs. DC
  298
- Ohms: Resistance
  298
- Voltage: Pressure
  298
- Kirchhoff’s Current Law
  299
- Kirchhoff’s Voltage Law
  299
- How the System Is Wired Together
  300
- Parallel
  300
- Types of Circuits
  300
- Equipment that May be Useful:
  301
- Increased Resistance
  301
- Series/Parallel
  301
- Amperage
  302
- Digital Volt Ohm Meter
  302
- Resistance
  302
- Battery Jumper Cables
  303
- Fused Jumper Wires
  303
- Test Lights
  303
- Wiring Diagram or Schematic
  303
- Ammeters and Specialized Charging System Testers
  304
- Testing the Charging System
  304
- Batteries
  307
- Charging the Battery
  308
- Adjustable Load Testing
  309
- Battery Testers
  309
- Testing the Battery
  309
- Fixed Load Testing
  310
- Battery Discharge Test
  311
- Capacitance Testing
  311
- Storage of Batteries
  312
- Testing for Opens/Shorts
  312
- Troubleshooting
  312
- Voltage Drop Test
  313
- Diodes
  316
- Testing Switches
  316
- Testing a Diode
  317
- Electrical Schematic: Main Wiring Harness W/Kohler Engine
  318
- Electrical Schematic: Engine Harness W/Kohler Engine
  319
- Electrical Schematic: Main Harness W/Caterpillar Engine
  320
- Electrical Schematic: Engine Harness W/Caterpillar Engine 725-04341
  321
- Basic Operation
  324
- General Maintenance
  324
- Oil Change Procedure
  324
- Specifications
  324
- Problem: 4WD will Not Disengage
  325
- Problem: 4WD will Not Engage
  325
- Troubleshooting
  325
- Assembly Procedure
  326
- Gear Set Is too Loud
  326
- Addendum - Front Drive System Differential Gearcase: Hillard
  327

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