CPC 1987Arctic Cat Panther Snowmobiles Manuals

Manuals and User Guides for CPC 1987Arctic Cat Panther Snowmobiles. We have 1 CPC 1987Arctic Cat Panther Snowmobiles manual available for free PDF download: Service Manual

CPC 1987Arctic Cat Panther Snowmobiles Service Manual

CPC 1987Arctic Cat Panther Snowmobiles Service Manual (157 pages)

Brand: CPC | Category: Snowmobiles | Size: 12 MB

Table of Contents

Table of Contents

3
- General Information
  4
- Engine
  7
- Engine Section 2

10
- Engine Specification S
  11
- Removing Engine
  12
- Disassembling Engine (Jag)
  13
- DI Sassembling Engine(Panther)
  17
- Cleaning and Inspecting Engine
  21
  - Cylinder Heads
    21
  - Cylinders
    22
  - Piston Assembly
    22
  - Crankcase
    23
  - Crankshaft
    23
- Measuring Critical Components
  24
  - Cylinder Trueness
    24
  - Piston Skirt/Cylinder Clearance
    24
  - Piston-Ring End Gap
    25
  - Piston Pin and Piston-Pin Bore
    25
  - Connecting-Rod Small End
    25
  - Crankshaftrunout
    26
- Asse Mbling Engine (Jag)
  26
- Assembling Engine (Panther)
  31
- Disassembling Axial Fan
  36
- Assembling Axial Fan
  37
- Inspecting Axial Fan
  37
- Adjusting Axial Fan-Belt Tension
  38
- Checking Axial Fan-Belt Tension
  38
- Installing Engine
  39
Fuel System Section 3

42
- Fuel System
  42
  - Carburetor Specifications
    43
  - Pre-Maintenance Checks
    43
  - Removing Carburetor
    43
  - Disassembling Carburetor
    44
  - Cleaning Carburetor
    46
  - Inspecting Carburetor
    46
  - Assembling Carburetor
    47
  - Installing Carburetor
    49
  - Adjusting Carburetor
    50
  - Removing Oil-Inj Ect Ion Pump
    51
  - In Sta Lling Oil-Injection Pump
    52
  - Synchronizing Oil-Injection Pump
    52
    
    Adjusting
    52
    
    Checking
    52
  - Testing Oil-Injection Pump
    53
  - Bleeding Oil-Injection Syst Em
    53
  - Fuel Pump
    53
  - Air-Intake Silencer
    54
  - Removing Fuel Tank
    54
  - Installing Fuel Tank
    55
  - Main Jet Chart
    56
Section 4 - Drive System

58
- Drive System
  58
  - Drive Belt
    59
  - Drive Clutch
    59
    
    Specifications
    59
    
    Checking Bearing Wear
    60
    
    Measurement Method Procedure
    60
    
    Removing
    60
    
    Visual Inspection Procedure
    60
    
    Disassembling
    61
    
    Cleaning
    64
    
    Inspecting
    64
    
    Installing Outer Cover Bushing
    64
    
    Removing Outer Cover Bushing
    64
    
    Replacing Bushings
    64
    
    Installing Movable Sheave Bushing
    66
    
    Removing Movable Sheave Bushing
    66
    
    Assembling
    68
    
    Installing
    71
  - Driven Pulley
    71
    
    Removing
    71
    
    Specifications
    71
    
    Disassembling
    72
    
    Cleaning
    73
    
    Inspecting
    73
    
    Bearings
    74
    
    Installing
    74
    
    Removing
    74
    
    Assembling
    75
    
    Installing
    76
  - Drive Clutchldriven Pulley
    77
    
    Checking Parallelism/Offset
    77
    
    Correcting Parallelism/Offset
    77
  - Drive Train
    79
    
    Disassembling
    79
    
    Cleaning and Inspecting
    81
    
    Assembling
    82
  - Brake System
    85
    
    Disassembling
    85
    
    Removing
    85
    
    Assembling
    86
    
    Cleaning and Inspecting
    86
    
    Brake Lever Travel
    87
    
    Installing
    87
- Electrical System Section 5

90
- Electrical System
  90
  - Electrical Specifications
    91
  - Testing Ignition System
    91
  - Testing Main Wiring and Safety Switches
    92
  - Testing Brakelight and Headlight Dimmer Switches
    92
  - Testing Ignition Coil Output
    93
  - Testing CDI Unit Output
    94
  - Testing Charge Coil Output
    94
  - Testing Trigger Coil Output
    94
  - Testing Lighting Coil Output
    95
  - Testing Electrical Resistances
    95
    
    Charge Coil
    95
    
    Ignition Coil (Primary)
    95
    
    Ignition Coil (Secondary)
    95
    
    Lighting Coil
    96
    
    Spark-Plug Cap
    96
    
    Trigger Coil
    96
  - Testing Low Oil Light Sending Unit
    97
  - Checking Ignition Timing
    97
  - Adjusting Ignition Timing
    98
  - Testing Voltage Regulator
    98
  - Servicing Starter Motor
    98
    
    Disassembling
    98
    
    Removing
    98
    
    Cleaning and Inspecting
    99
    
    Assembling
    101
    
    Installing
    102
  - Wiring Diagram (Jag 340-440)
    103
  - Wiring Diagram (Panther-S Uper Jag)
    104
  - Wiring Diagram (Electric Start)
    104
Section 6 - Steering and Body

106
- Steering and Body
  106
  - Removing and Disassembling Throttle Switch
    107
    
    Assembling and Installing Throttle Switch
    107
  - Removing and Disassembling Brake Control
    108
  - Assembling and Installing Brake Control
    108
  - Removing Steering Post
    109
  - Installing Steering Post
    110
  - Removing and Disassembling Ski
    111
  - Inspecting Ski
    112
  - Assembling and Installing Ski
    112
  - Removing and Disassembling Tie Rods
    114
  - Inspecting Tie Rods
    114
  - Assembling and Installing Tie Rods
    114
  - Removing Spindle/Spindle Bushings
    115
    
    Installing Spindle/Spindle Bushings
    115
  - Checking Ski Alignment
    116
  - Adjusting Ski Alignment
    116
  - Removing Console (Panther-Super Jag)
    117
  - Installing Console (Panther-Super Jag)
    118
  - Removing Console (Jag)
    119
  - Installing Console (Jag)
    120
  - Removing and Installing Tunnel Components
    121
    
    Panther·super Jag)
    121
    
    Removing Toolbox and Taillight (Panther-Super Jag)
    121
    
    And Snowflap
    122
    
    Installing Rear Bumper, End Plate, Cap
    122
    
    Removing Belly Pan, Hood, and Front Bumper
    122
    
    Removing Rear Bumper, End Plate, Cap
    122
    
    Installing Belly Pan, Hood, and Front Bumper
    123
  - Removing Windshield and Headlight
    124
  - Installing Windshield and Headlight
    124
  - Adjusting Headlight Aim
    124
Section 7 - Track/Suspension

126
- Disassembling Skid Frame
  127
- Removing Skid Frame
  127
- Cleaning Skid Frame
  130
- Inspecting Skid Frame
  130
- Assembling Skid Frame
  131
- Installing Skid Frame
  134
- Track Tension
  134
- Adjusting Suspension
  135
  - Front Spring
    136
  - Rear Spring
    136
- Track Alignment
  135
J ~Able ~ ~

138
- Disassembling
  139
- R Emovi Ng
  139
- Assembling
  140
- Inspecting
  140
- Installing
  141
  - Fuel System
    151
  - Drive Clutch/Driven Pulley
    153
  - Drive Belt
    154
  - Track
    155
  - Light System
    155

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